Disclosed is a method for the manufacture of fibrous yarn including the steps, where an aqueous suspension including fibers and at least one rheology modifier is provided, followed by directing the suspension through at least one nozzle, to form at least one yarn, and then dewatering the yarn.

Disclosed is a method for the manufacture of fibrous yarn including the steps, where an aqueous suspension including fibers and at least one rheology modifier is provided, followed by directing the suspension through at least one nozzle, to form at least one yarn, and then dewatering the yarn.

An article can comprise a backing and a plurality of yarns tufted, knitted, or woven through the backing, each yarn defining at least one aesthetic characteristic. The at least one aesthetic characteristic can comprise luster, color, size, physical attribute associated with material type, or texture. At least one yarn of the plurality of yarns can comprise an engineered yarn structure having a first yarn section and a second yarn section. The engineered yarn structure can comprise a transition junction comprises commingled portions of the first and second yarn sections. The transition junction can have a length of less than 1 millimeter. The first section can have a first type of a first aesthetic characteristic of the at least one aesthetic characteristic, and the second section can have a second type of the first aesthetic characteristic that is different from the first type.

An article can comprise a backing and a plurality of yarns tufted, knitted, or woven through the backing, each yarn defining at least one aesthetic characteristic. The at least one aesthetic characteristic can comprise luster, color, size, physical attribute associated with material type, or texture. At least one yarn of the plurality of yarns can comprise an engineered yarn structure having a first yarn section and a second yarn section. The engineered yarn structure can comprise a transition junction comprises commingled portions of the first and second yarn sections. The transition junction can have a length of less than 1 millimeter. The first section can have a first type of a first aesthetic characteristic of the at least one aesthetic characteristic, and the second section can have a second type of the first aesthetic characteristic that is different from the first type.

An electronically functional yarn comprises a plurality of carrier fibres (6) forming a core with a series of electronic devices (2) mounted on the core with conductive interconnects (8) extending along the core. A plurality of packing fibres (10) are disposed around the core, the devices and the interconnects, and a retaining sleeve (12) is disposed around the packing fibres. The core, the devices and the interconnects are confined within the plurality of packing fibres retained in the sleeve. In the manufacture of the yarn the electronic devices with interconnects coupled thereto in sequence are mounted on the core; the carrier fibres with the mounted devices and interconnects are fed centrally through a channel with packing fibres around the sides thereof to form a fibre assembly around the core, which is fed into a sleeve forming unit in which a sleeve is formed around the assembly to form the composite yarn.

An electronically functional yarn comprises a plurality of carrier fibres (6) forming a core with a series of electronic devices (2) mounted on the core with conductive interconnects (8) extending along the core. A plurality of packing fibres (10) are disposed around the core, the devices and the interconnects, and a retaining sleeve (12) is disposed around the packing fibres. The core, the devices and the interconnects are confined within the plurality of packing fibres retained in the sleeve. In the manufacture of the yarn the electronic devices with interconnects coupled thereto in sequence are mounted on the core; the carrier fibres with the mounted devices and interconnects are fed centrally through a channel with packing fibres around the sides thereof to form a fibre assembly around the core, which is fed into a sleeve forming unit in which a sleeve is formed around the assembly to form the composite yarn.

A hybrid yarn and a fabric including the hybrid yarn are provided. The hybrid yarn is formed of a plurality of fibers of a plurality of different fiber compositions. The different fiber compositions are interspersed throughout the yarn. The yarn may be formed using fibers made of the same material or a plurality of different materials. The different fiber compositions may include fibers of three or more different cross sections, fibers made of different materials or a combination of the two. The materials may be synthetic and/or natural materials. The yarn may be constructed to impart selectable functional characteristics to a fabric without the need to include chemicals to impart those characteristics. Fabrics made with the hybrid yarn will have selectable functional features and also be of lighter weight than previously possible. Hybrid spinnerets may be used to produce hybrid yarns with three or more different fiber cross sections.

A hybrid yarn and a fabric including the hybrid yarn are provided. The hybrid yarn is formed of a plurality of fibers of a plurality of different fiber compositions. The different fiber compositions are interspersed throughout the yarn. The yarn may be formed using fibers made of the same material or a plurality of different materials. The different fiber compositions may include fibers of three or more different cross sections, fibers made of different materials or a combination of the two. The materials may be synthetic and/or natural materials. The yarn may be constructed to impart selectable functional characteristics to a fabric without the need to include chemicals to impart those characteristics. Fabrics made with the hybrid yarn will have selectable functional features and also be of lighter weight than previously possible. Hybrid spinnerets may be used to produce hybrid yarns with three or more different fiber cross sections.

High tenacity, high elongation multi-filament polymeric tapes as well as ballistic resistant fabrics, composites and articles made therefrom. The tapes are fabricated from multi-filament fibers/yarns that are twisted together, bonded together, compressed and flattened.

High tenacity, high elongation multi-filament polymeric tapes as well as ballistic resistant fabrics, composites and articles made therefrom. The tapes are fabricated from multi-filament fibers/yarns that are twisted together, bonded together, compressed and flattened.