Processes for steam jet bulking of multicomponent yarns, yarns produced via these processes, packages of wound multicomponent yarns produced via these processes, and stretch fabrics and articles of manufacture of these yarns and stretch fabrics are provided.

A process and system for manufacturing twisted and textured yarns are provided. The process includes drawing a first material yarn from a first supply source under predetermined tension; heatingly extending the first material yarn through at least one first heating godet; drawing a second material yarn from a second supply source under predetermined tensions; heatingly extending the second material yarn through at least one second heating godet; feeding at least one of the first material yarn and the second material yarn in an Air Textured Unit (ATY) to obtain a third material yarn; winding the third material yarn exiting from the ATY, wherein the winding is a pirn winding process; twisting the first material yarn, the second material yarn and the third material yarn; and rewinding the twisted third material yarn.

A process and system for manufacturing twisted and textured yarns are provided. The process includes drawing a first material yarn from a first supply source under predetermined tension; heatingly extending the first material yarn through at least one first heating godet; drawing a second material yarn from a second supply source under predetermined tensions; heatingly extending the second material yarn through at least one second heating godet; feeding at least one of the first material yarn and the second material yarn in an Air Textured Unit (ATY) to obtain a third material yarn; winding the third material yarn exiting from the ATY, wherein the winding is a pirn winding process; twisting the first material yarn, the second material yarn and the third material yarn; and rewinding the twisted third material yarn.

A fiber spreading apparatus which is configured to spread a carbon fiber bundle, and includes a feeding roll, a winding roll, a vibrating roller, and a first nozzle. The vibrating roller is disposed between the feeding roll and the winding roll, and is in contact with the carbon fiber bundle. The vibrating roller is rotated according to an axis of rotation, and is vibrated along a vibrating direction perpendicular to the axis of rotation. The first nozzle is disposed between the vibrating roller and the winding roll, and blows the carbon fiber bundle.

The present invention relates to a device and to a method for producing a texturized filament or yarn, wherein at least one filament is guided into a draw device, is guided there by a pair of intake rollers towards at least two pairs of drafting system rollers and drawn by the same, downstream of which is disposed a texturizing device with a cooling drum. Downstream the texturizing device with the cooling drum is disposed at least one cooled drafting system roller, by which the filament, respectively the yarn is cooled to a temperature of 0° C. to 50° C.

The present invention relates to a device and to a method for producing a texturized filament or yarn, wherein at least one filament is guided into a draw device, is guided there by a pair of intake rollers towards at least two pairs of drafting system rollers and drawn by the same, downstream of which is disposed a texturizing device with a cooling drum. Downstream the texturizing device with the cooling drum is disposed at least one cooled drafting system roller, by which the filament, respectively the yarn is cooled to a temperature of 0° C. to 50° C.

A carbon fiber manufacturing method includes joining first and second target fiber bundles with a joining fiber bundle, and carbonizing the joined bundles by feeding them through one or more carbonization furnaces. The joining includes forming an overlap between a first end of the joining fiber bundle and a second end of the first target fiber bundle and jetting a fluid to the overlap to form a first entangled portion, and forming an overlap between a second end of the joining fiber bundle and a first end of the second target fiber bundle and jetting a fluid to the overlap to form a second entangled portion. When the first and second entangled portions each have two or more entangling points with a tensile strength not less than 400 N, the relationship defined by the inequality is satisfied: 40>{L2/(L2−A)}×(S+13), where L2 is a length (mm) of an elongation section inside a first carbonization furnace upstream in a feeding direction of the fiber bundles, A is a maximum distance (mm) between an entangling point in the first entangled portion and an entangling point in the second entangled portion, and S is an elongation (%) of the joined fiber bundles fed through the carbonization furnace.

A carbon fiber manufacturing method includes joining first and second target fiber bundles with a joining fiber bundle, and carbonizing the joined bundles by feeding them through one or more carbonization furnaces. The joining includes forming an overlap between a first end of the joining fiber bundle and a second end of the first target fiber bundle and jetting a fluid to the overlap to form a first entangled portion, and forming an overlap between a second end of the joining fiber bundle and a first end of the second target fiber bundle and jetting a fluid to the overlap to form a second entangled portion. When the first and second entangled portions each have two or more entangling points with a tensile strength not less than 400 N, the relationship defined by the inequality is satisfied: 40>{L2/(L2−A)}×(S+13), where L2 is a length (mm) of an elongation section inside a first carbonization furnace upstream in a feeding direction of the fiber bundles, A is a maximum distance (mm) between an entangling point in the first entangled portion and an entangling point in the second entangled portion, and S is an elongation (%) of the joined fiber bundles fed through the carbonization furnace.

Various techniques involve a device for entangling a plurality of individual threads of a composite thread in a melt-spinning process for the production of crimped yarns. The device to this end has a plurality of entanglement nozzles which are collectively held on a support. In order to enable a flexible utilization of the entanglement nozzles and of thread guiding, the entanglement nozzles on the support are assigned at least one thread guide in such a manner that the threads are guidable optionally in the entanglement nozzles and/or in the thread guide.

Various techniques involve a device for entangling a plurality of individual threads of a composite thread in a melt-spinning process for the production of crimped yarns. The device to this end has a plurality of entanglement nozzles which are collectively held on a support. In order to enable a flexible utilization of the entanglement nozzles and of thread guiding, the entanglement nozzles on the support are assigned at least one thread guide in such a manner that the threads are guidable optionally in the entanglement nozzles and/or in the thread guide.