A double-sided fabric stacked with a continuous cord material and forming a thickness in a woven sack interlayer is woven from a face yarn by a flat knitting machine including a front needle bed, a back needle bed and a loop presser bed. The front needle bed includes a plurality of front knitting needles. The back needle bed includes a plurality of back knitting needles. The loop presser bed is disposed above the front or back needle bed, and includes right-directed and left-directed weaving pressing pieces. The double-sided fabric further includes at least one woven sack interlayer including loops stitched from the face yarn by the front and back knitting needles. The woven sack interlayer includes therein at least one continuous cord material, which is pressed into the woven sack interlayer by the right-directed and left-directed weaving pressing pieces to become folded and stacked to form a thickness.

In one aspect, the present disclosure provides a knitted component comprising a course with a plurality of loops. An inlaid strand formed of a second yarn may be included in the knitted component. A first portion of the course may be formed with a first yarn and a second portion of the course may be formed with the second yarn. The inlaid strand may be inlaid within the first portion of the course.

In one aspect, the present disclosure provides a knitted component comprising a course with a plurality of loops. An inlaid strand formed of a second yarn may be included in the knitted component. A first portion of the course may be formed with a first yarn and a second portion of the course may be formed with the second yarn. The inlaid strand may be inlaid within the first portion of the course.

Provided is a footwear knitting method for knitting footwear that partially has a two-layer structure. The footwear knitting method is a method for knitting footwear (1) provided with a base knitted fabric portion (2) that has a foot insertion opening (5), and is shape of an item of footwear, using a flat knitting machine. The footwear knitting method includes: starting knitting of the base knitted fabric portion (2) from a toe side or a heel side of the base knitted fabric portion (2) to complete the base knitted fabric portion (2) with a left side part and a right side part of the base knitted fabric portion (2) facing each other in a front-back direction of needle beds; knitting an additional knitted fabric portion (3) that is separate from the base knitted fabric portion (2), and is bag-shaped with one end open and the other end closed, before or during the knitting of the base knitted fabric portion (2); and joining, using double stitches, a part of an opening edge of the additional knitted fabric portion (3) with a toe-side edge part or a heel-side edge part of an edge of the foot insertion opening (5) of the base knitted fabric portion (2).

Provided is a footwear knitting method for knitting footwear that partially has a two-layer structure. The footwear knitting method is a method for knitting footwear (1) provided with a base knitted fabric portion (2) that has a foot insertion opening (5), and is shape of an item of footwear, using a flat knitting machine. The footwear knitting method includes: starting knitting of the base knitted fabric portion (2) from a toe side or a heel side of the base knitted fabric portion (2) to complete the base knitted fabric portion (2) with a left side part and a right side part of the base knitted fabric portion (2) facing each other in a front-back direction of needle beds; knitting an additional knitted fabric portion (3) that is separate from the base knitted fabric portion (2), and is bag-shaped with one end open and the other end closed, before or during the knitting of the base knitted fabric portion (2); and joining, using double stitches, a part of an opening edge of the additional knitted fabric portion (3) with a toe-side edge part or a heel-side edge part of an edge of the foot insertion opening (5) of the base knitted fabric portion (2).

Aspects herein are directed to a bra having a front portion with a double-knit structure having different ratios of float stitches to tuck stitches within intermediate courses within the double-knit structure. The front portion includes a Y-shaped region and a first breast-contacting region, where intermediate courses have a greater ratio of float stitches to tuck stitches within the Y-shaped region than within the first breast-contacting region.

A flat knitting machine structure with an adjustable gap between two knock-over bits includes two needle beds and two cam systems. Each needle bed comprises a plurality of needles and a plurality of knock-over bits. Each needle comprises a butt. Each of the knock-over bits comprises a control butt. The two needle beds are disposed at interval so that the knock-over bits face each other to define a gap. The distance of the gap is equal to a space between two knock-over bits facing each other. Each cam system comprises a needle cam to provide the plurality of butts being placed and guide each needle to make a knitting stroke towards the gap, and a knock-over bit cam provides the control butts being placed. The knock-over bit cam is controlled to define a displacement stroke for driving the plurality of knock-over bits to change the size of the gap.

A knitting mechanism 7 of a knitting machine 1 knits a knitted product by overlaying a knitted fabric in a plurality of layers. When knitting the knitted product, the knitting mechanism 7 retains a loop formed when knitting an (N−1)th-layer knitted fabric (N being an integer of 2 or more) even after completion of the knitting the (N−1)th-layer knitted fabric, and when knitting stitches in an Nth-layer knitted fabric, retains loops already formed in the Nth layer, knits the stitches by passing a new thread through both the loops already formed and retained in the Nth layer and, of the loops retained in the (N−1)th layer, loops at corresponding positions to the loops already formed in the Nth layer, and releases the retention of the loops at the corresponding positions in accordance with the knitting of the stitches, while continuing to retain the loops already formed in the Nth layer even after completion of the knitting of the Nth layer knitted fabric. As a result, the knitting mechanism 7 knits the knitted product formed of the plurality of layers of knitted fabric in which two layers of knitted fabric that are adjacent in the top-bottom direction are joined by connecting loops at mutually corresponding positions.

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. The knitting process includes manipulating one or more double-knit stitch types and joining the stitches exclusively in the knitting process to create a seamless upper to fit a foot. A resulting upper advantageously has no sewn seams and requires no manual post process to cut or sew the upper to create the dimensional shape. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process.

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. The knitting process includes manipulating one or more double-knit stitch types and joining the stitches exclusively in the knitting process to create a seamless upper to fit a foot. A resulting upper advantageously has no sewn seams and requires no manual post process to cut or sew the upper to create the dimensional shape. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process.