A method for producing a braided preform, includes the steps of: a) creating a braided sleeve from filler threads and braiding threads in a braiding process, for which purpose the filler threads and braiding threads are taken off thread accumulators, b) feeding a core to the braided sleeve, c) continuing the braiding process, wherein the core is advanced such that it is braided along its length, wherein, during step c), the take-off of at least one filler thread is blocked such that the at least one filler thread is pulled out of at least one section of the braided sleeve surrounding the core.

A braided sleeve is formed having complex geometry, including multiple geometries along the braided sleeve's longitudinal axis. In particular, along a first portion of the braided sleeve's longitudinal axis, multiple tows are intertwined with each other. Along a second portion, at least one of the tows is removed from being intertwined with the other tows and is relocated to an interior or an exterior of the braided sleeve. A third portion of the braded sleeve along the longitudinal axis includes the removed tow being intertwined with the plurality of tows again. In this manner, the braided sleeve may provide coverage of preforms with varying diameters along the longitudinal axis of the preforms.

A braiding apparatus for forming braided tubing comprises a braiding wheel and a plurality of bobbins. The plurality of bobbins are configured to move circumferentially around the braiding wheel. Each bobbin includes a spool, a first pulley assembly, and a second pulley assembly. The spool is configured to hold a tow formed from a braiding material. The first pulley assembly is coupled to the spool at a first distance from the spool. The first pulley assembly is configured to facilitate passing the tow over a pulley of the first pulley assembly. The second pulley assembly is coupled to the spool at a second distance that is less than the first distance. The second pulley assembly is configured to facilitate receiving the tow from the first pulley assembly and passing the tow over a pulley of the second pulley assembly and towards a section of the braiding apparatus at which a plurality of tows come together to form the braided tubing.

In one embodiment, the present invention is a braided filament including a plurality of strands each having at least one ultrahigh molecular weight polyethylene fiber and at least one polyester fiber wherein the quantity of certain types of fibers in a first strand is the same as the quantity of the same type of fibers in a second strand. In a variant, one additional strand of the braided filament is a monofilament strand. In another variant, each strand is homogeneous with respect to the other strands and is made exclusively from ultrahigh molecular weight polyethylene fibers and polyester fibers such that each strand has the same distribution and quantity of fiber types.

In one embodiment, the present invention is a braided filament including a plurality of strands each having at least one ultrahigh molecular weight polyethylene fiber and at least one polyester fiber wherein the quantity of certain types of fibers in a first strand is the same as the quantity of the same type of fibers in a second strand. In a variant, one additional strand of the braided filament is a monofilament strand. In another variant, each strand is homogeneous with respect to the other strands and is made exclusively from ultrahigh molecular weight polyethylene fibers and polyester fibers such that each strand has the same distribution and quantity of fiber types.

A mechanism for radially inserting a yarn into a 3D braided preform, including a first bracket, an upper linear actuator, a support mechanism, an upper yarn insertion device, a yarn carrying device, an upper gear ring, a lower yarn insertion device, a lower linear actuator, a second bracket, a lower gear ring, a lower gear, a lower motor, a lower circular track, an upper circular track, a base, an upper gear, a pneumatic transmission and control device and an upper motor.

A mechanism for radially inserting a yarn into a 3D braided preform, including a first bracket, an upper linear actuator, a support mechanism, an upper yarn insertion device, a yarn carrying device, an upper gear ring, a lower yarn insertion device, a lower linear actuator, a second bracket, a lower gear ring, a lower gear, a lower motor, a lower circular track, an upper circular track, a base, an upper gear, a pneumatic transmission and control device and an upper motor.

A method of braiding a stent includes braiding a number of elongate filaments around a mandrel using tensioned braiding carriers without spooling the filaments to the tensioned braiding carriers to form a braided stent having atraumatic ends.

A method of braiding a stent includes braiding a number of elongate filaments around a mandrel using tensioned braiding carriers without spooling the filaments to the tensioned braiding carriers to form a braided stent having atraumatic ends.

An automated braiding machine for applying a braided cover to an elongate structure includes a barrel through which the elongate structure passes and a bobbin orbiting assembly configured to orbit a plurality of bobbins around the barrel. Each of the bobbins unwinds a corresponding thread having a portion extending between a rim of the barrel and the elongate structure. A first robotic arm assembly is configured to pull the elongate structure in a longitudinal direction thereof. A speed at which the elongate structure is pulled in the longitudinal direction thereof is dependent on a measured angle of one of the portions of the thread relative to a plane defined by the rim of the barrel.