Load-bearing composite panels, materials, and products made by surrounding with a long fiber and/or fiber cloth reinforced polyurethane resin, an assembly containing one or more load-bearing members, graphene, a structural polyurethane/resin sandwich composite and/or spider silk protein fiber-cloth-continuous fibers. The composite structures can provide stronger, lighter-weight structural items such as vehicle floor and body panels, bullet-proof anti-ballistic panel products, vehicle bullet-proof anti-ballistic body panel structures and floors, bullet-proof vests, vehicle chassis, monocoque chassis, motor homes chassis-bodies, fuselage floors and frames for aircraft and/or UAV's, bicycle and motorcycle frames, wind turbine blades frames and structures, ship or boat haul body structures, shipment containers, pre-fabricated walls of buildings, train structure body or floor panels, solar panel supports, battery housings, mobile home walls, roof modules, truck beds, and truck trailer floors. Such composite panels, materials, and products can also be utilized in artificial organs, ligaments or tendons, artificial disc vertebrae, ropes, and 3D printing parts.

According to one embodiment, a fiber sheet includes a plurality of fibers. The plurality of fibers are in a closely-adhered state.

All of the following (1) to (3) are satisfied, where F1 is a tensile strength in a first direction, and F2 is a tensile strength in a second direction orthogonal to the first direction: (1) F2>F1; (2) F1 is 1 MPa or more; and (3) F2/F1 is 2 or more.

An apparatus for recovering bulkiness of a nonwoven fabric by blowing hot air and heating the nonwoven fabric transferred in a transfer direction, includes a case member that has both end portions in the transfer direction opened; an entrance and an exit provided to openings on opposite end sides, in the transfer direction, of the case member to transfer the nonwoven fabric; and a blast opening provided on the entrance side of the case member for blasting hot air inside the case member toward the exit. Inside the case member, a sectional area at a first position downstream of the blast opening is wider than at a second position located between the blast opening and the first position. Hot air blasted from the blast opening flows downstream through the first and second positions while coming into contact with one of two faces of the nonwoven fabric inside the case member.

An apparatus for recovering bulkiness of a nonwoven fabric by blowing hot air and heating the nonwoven fabric transferred in a transfer direction, includes a case member that has both end portions in the transfer direction opened; an entrance and an exit provided to openings on opposite end sides, in the transfer direction, of the case member to transfer the nonwoven fabric; and a blast opening provided on the entrance side of the case member for blasting hot air inside the case member toward the exit. Inside the case member, a sectional area at a first position downstream of the blast opening is wider than at a second position located between the blast opening and the first position. Hot air blasted from the blast opening flows downstream through the first and second positions while coming into contact with one of two faces of the nonwoven fabric inside the case member.

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

Disclosed herein are textured nonwoven webs suitable for use in disposable absorbent articles. The textured nonwoven webs have a generally planar first region and a plurality of integrally formed discrete second regions. The textured nonwoven webs also have at least one composition disposed on at least one of the first region or the plurality of discrete second regions.

Nonwoven materials having discrete three-dimensional deformations therein forming protrusions that extend outward from the first surface of the nonwoven material and wide base openings adjacent to the second surface of the nonwoven material are disclosed. At least some of the three-dimensional deformations may have improved protrusion dimensions after compressive forces are applied on the nonwoven material. In some cases, at least some of the protrusions may have one or more holes therein or completely therethrough. Methods of making the same are also disclosed.

Among other things, the inventive subject matter generally relates to nonwoven textiles consisting of webs of superfine fibers, i.e., fibers with diameters in nanoscale or micronscale ranges, for use in articles that have, for example a predetermined degree of waterproofness with breathability, or windproofness with breathability.

A method for horizontally splitting rolled-up web material in the sample thickness. A carbon fiber nonwoven is moved in relation to a knife structure in order to split off a layer or successively several layers from a roll web. The one layer or several layers are continuously removed in the form of a roll from the carbon fiber nonwoven after the splitting process.