Nanofiber filter media ribbons are flexible elongate strips of polymeric material having a surface on which is formed an array of nanofibers. Ribbons are formable into woven or non-woven mats. The array of nanofibers can be configured to filter a predetermined contaminant from a fluid stream passing through the mats. Filter ribbons are formable by applying a moldable polymer to a first angular location of a rotating cylindrical roll having an array of nanoholes formed in a circumferential surface thereof so that the polymer covers the surface of the roll and infiltrates the nanoholes; cooling the polymer while rotating the polymer-covered roll to a second angular position; and removing the cooled polymer from the roll as an elongate film having an array of nanofibers formed on a surface thereof by the polymer that infiltrated the nanoholes.

A structure of aligned (e.g., radially and/or polygonally aligned) fibers, and systems and methods for producing and using the same. One or more structures provided may be created using an apparatus that includes one or more first electrodes that define an area and/or partially circumscribe an area. For example, a single first electrode may enclose the area, or a plurality of first electrode(s) may be positioned on at least a portion of the perimeter of the area. A second electrode is positioned within the area. Electrodes with rounded (e.g., convex) surfaces may be arranged in an array, and a fibrous structure created using such electrodes may include an array of wells at positions corresponding to the positions of the electrodes.

A structure of aligned (e.g., radially and/or polygonally aligned) fibers, and systems and methods for producing and using the same. One or more structures provided may be created using an apparatus that includes one or more first electrodes that define an area and/or partially circumscribe an area. For example, a single first electrode may enclose the area, or a plurality of first electrode(s) may be positioned on at least a portion of the perimeter of the area. A second electrode is positioned within the area. Electrodes with rounded (e.g., convex) surfaces may be arranged in an array, and a fibrous structure created using such electrodes may include an array of wells at positions corresponding to the positions of the electrodes.

A nonwoven fabric including fibers formed from a thermoplastic resin is provided. The thermoplastic resin is an aromatic polysulfone resin. An average fiber diameter of the fibers is 3 μm or more and 8 μm or less. A basis weight is 5 g/m.sup.2 or more and 30 g/m.sup.2 or less.

A nonwoven having a high affinity for an active ingredient is proved, the nonwoven having at least one high surface area fiber in addition to the active ingredient.

A nonwoven having a high affinity for an active ingredient is proved, the nonwoven having at least one high surface area fiber in addition to the active ingredient.

A fine fiber production method and a fine fiber production apparatus are provided. The fine fiber production method includes: discharging a flowable polymer compound from a discharge port provided at an extruder; forming fibers having a fiber diameter of from 50 nm to 15 μm by spraying, in a direction intersecting with a discharge direction of the flowable polymer compound, a pressurized gas from an air nozzle to the discharged flowable polymer compound, the air nozzle including a temperature control member and a spindle-shaped nozzle or a De Laval nozzle; and collecting the fibers using a collection member provided downstream in a gas spraying direction.

Disclosed is an artificial leather base material including: a non-woven fabric that is an entangle body of fibers (A) and fibers (B); and an elastic polymer applied inside the non-woven fabric, wherein the fibers (A) are crimped fibers that are formed from two types of resins with intrinsic viscosities different from each other, and that are filaments of 0.6 dtex or more, and the fibers (B) are ultrafine fibers of less than 0.6 dtex.

Provided is a fiber structure in which an extra-fine fiber layer and a substrate layer are integrated deeply. The fiber structure includes an extra-fine fiber layer 10 spreading in a plane direction, and a substrate layer 20 adjoining the extra-fine fiber layer, wherein the extra-fine fiber layer 10 includes extra-fine fibers having a number average single fiber diameter of 5 μm or less; the substrate layer 20 includes non-extra-fine fibers having a number average single fiber diameter of 7 μm or more; and in a cross section along a thickness direction of the fiber structure, the substrate layer 20 contains mixture portions 12 in each of which some of the extra-fine fibers pushed between the non-extra-fine fibers are widened in a crosswise direction.

Provided is a fiber structure in which an extra-fine fiber layer and a substrate layer are integrated deeply. The fiber structure includes an extra-fine fiber layer 10 spreading in a plane direction, and a substrate layer 20 adjoining the extra-fine fiber layer, wherein the extra-fine fiber layer 10 includes extra-fine fibers having a number average single fiber diameter of 5 μm or less; the substrate layer 20 includes non-extra-fine fibers having a number average single fiber diameter of 7 μm or more; and in a cross section along a thickness direction of the fiber structure, the substrate layer 20 contains mixture portions 12 in each of which some of the extra-fine fibers pushed between the non-extra-fine fibers are widened in a crosswise direction.