One or more nanofiber yarns can be placed in contact with one or more nanofiber sheets. The nanofiber yarns, which include single-ply and multi-ply nanofiber yarns, provide added mechanical stability to a nanofiber sheet that decreases the likelihood of a nanofiber sheet wrinkling, folding, or otherwise becoming stuck to itself. Furthermore, the nanofiber yarns integrated with the nanofiber sheet can also act as a mechanism to prevent the propagation of tears through the nanofiber sheet. In some cases, an infiltrating material can be infiltrated into interstitial spaces defined by the nanofibers within both the nanofiber yarns and the nanofiber sheets. The infiltrating material can then form a continuous network throughout the nanofiber yarns and the nanofiber sheet.

Disclosed herein are nanofiber structures, and methods of making and using the same. In some embodiments, provided is a porous sheet comprising a plurality of nanofibers in contact with a supporting structure comprising a plurality of supporting elements, wherein: the nanofibers have an average diameter of about 10-900 nm; the supporting elements have an average thickness less than, about equal to, or greater than that of the thickness of the nanofibers; the sheet has an average thickness that is about 75%-150% of an average thickness of the supporting elements; a total volume of the nanofibers is less than about 20% of a total volume of the porous sheet; and/or a total volume of the supporting structure is less than about 50% of the total volume of the porous sheet. In some embodiments, provided is a multilayer structure comprising one or more sections, where each section independently comprises one or more porous sheets as described herein.

Disclosed herein are nanofiber structures, and methods of making and using the same. In some embodiments, provided is a porous sheet comprising a plurality of nanofibers in contact with a supporting structure comprising a plurality of supporting elements, wherein: the nanofibers have an average diameter of about 10-900 nm; the supporting elements have an average thickness less than, about equal to, or greater than that of the thickness of the nanofibers; the sheet has an average thickness that is about 75%-150% of an average thickness of the supporting elements; a total volume of the nanofibers is less than about 20% of a total volume of the porous sheet; and/or a total volume of the supporting structure is less than about 50% of the total volume of the porous sheet. In some embodiments, provided is a multilayer structure comprising one or more sections, where each section independently comprises one or more porous sheets as described herein.

Systems and methods are disclosed for producing multi-layer meltblown mats. The method includes depositing first meltblown fibers onto a first moving surface such as a conveyor belt to form a first layer of meltblown fibers, and depositing second meltblown fibers onto a second moving surface such as a conveyor belt to form a second layer of meltblown fibers. The first and second layers of meltblown fibers are fed through opposed rollers to form combined meltblown layers comprising the first layer of meltblown fibers and the second layer of meltblown fibers. The combined meltblown layers are bonded together to produce a bonded multi-layer meltblown sheet. The bonded multi-layer meltblown sheet has a first outer exposed surface formed by contact of the first layer of meltblown fibers with the first moving surface, and a second outer exposed surface formed by contact of the second layer of meltblown fibers with the second moving surface.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

An absorbent article, containing a topsheet, a backsheet, and an absorbent body interposed between the topsheet and the backsheet, in which the topsheet has an arrangement portion of a liquid film cleavage agent in a thickness intermediate position.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

A nonwoven comprising a pattern of thermal bonds with anti-fuzz properties according to at least three and preferably all four of the following conditions: a) the pattern comprises thermal bonds disposed in parallel rows having a pitch angle (P) of from 0.5 to 15 relative to the machine direction or the cross-machine direction; and/or b) the bonding area of all the thermal bonds ranges from 17% to 30% of the area of the nonwoven, and/or c) the pattern comprises larger bonds and smaller bonds having different individual area, and/or d) the pattern comprises elongated bonds having different major directions.