The present disclosure provides an apparatus that includes a fiber gun. In an embodiment, the apparatus may controllably cut one or more fibers into one or more fiber segments. In an embodiment, the apparatus may controllably shape one or more fibers into different shapes (e.g., from loops into substantially straight fibers). In an embodiment, the apparatus may controllably position the one or more fiber segments onto a supporting member (e.g., a composite component). For example, the apparatus may include a robot that may controllably move the fiber gun relative to a supporting member and align the fiber gun such that the one or more fiber segments are controllably positioned on the supporting member. The apparatus may further include a controller that at least partially controls operation of the apparatus.

Nonwoven fabric manufacturing line, which comprises a forming device for forming a fibre web on a moving web-forming base and a spunlacing device for reinforcing the web. Further, the line comprises at least one first drying device for drying the web and a calender for forming patterning in the web. The manufacturing line comprises at least one second drying device for drying the calendered web, which second drying device is located after the calender in the direction of travel of the web.

Nonwoven fabric manufacturing line, which comprises a forming device for forming a fibre web on a moving web-forming base and a spunlacing device for reinforcing the web. Further, the line comprises at least one first drying device for drying the web and a calender for forming patterning in the web. The manufacturing line comprises at least one second drying device for drying the calendered web, which second drying device is located after the calender in the direction of travel of the web.

One or more nanofiber yarns can be placed in contact with one or more nanofiber sheets. The nanofiber yarns, which include single-ply and multi-ply nanofiber yarns, provide added mechanical stability to a nanofiber sheet that decreases the likelihood of a nanofiber sheet wrinkling, folding, or otherwise becoming stuck to itself. Furthermore, the nanofiber yarns integrated with the nanofiber sheet can also act as a mechanism to prevent the propagation of tears through the nanofiber sheet. In some cases, an infiltrating material can be infiltrated into interstitial spaces defined by the nanofibers within both the nanofiber yarns and the nanofiber sheets. The infiltrating material can then form a continuous network throughout the nanofiber yarns and the nanofiber sheet.

One or more nanofiber yarns can be placed in contact with one or more nanofiber sheets. The nanofiber yarns, which include single-ply and multi-ply nanofiber yarns, provide added mechanical stability to a nanofiber sheet that decreases the likelihood of a nanofiber sheet wrinkling, folding, or otherwise becoming stuck to itself. Furthermore, the nanofiber yarns integrated with the nanofiber sheet can also act as a mechanism to prevent the propagation of tears through the nanofiber sheet. In some cases, an infiltrating material can be infiltrated into interstitial spaces defined by the nanofibers within both the nanofiber yarns and the nanofiber sheets. The infiltrating material can then form a continuous network throughout the nanofiber yarns and the nanofiber sheet.

A composite fiber web having superior heat resistance and sound absorption and including a center layer containing a carbon fiber and a heat-resistant layer, and to a method of manufacturing the same. The method of the present invention can exhibit a fast manufacturing speed through a melt-blowing process that will generate economic benefits. The composite fiber web includes a composite layer and individual layers with various fiber diameters resulting in a superior sound absorption rate. The PET fiber included in the heat-resistant layer of the composite layer is an environmentally friendly material with superior heat resistance due to the inclusion of ultrafine fiber. Also, the composite fiber web has superior strength, conductivity, and electromagnetic shielding and deodorization effects, which allows it to be widely utilized for sound absorption materials and in all application fields thereof.

A composite fiber web having superior heat resistance and sound absorption and including a center layer containing a carbon fiber and a heat-resistant layer, and to a method of manufacturing the same. The method of the present invention can exhibit a fast manufacturing speed through a melt-blowing process that will generate economic benefits. The composite fiber web includes a composite layer and individual layers with various fiber diameters resulting in a superior sound absorption rate. The PET fiber included in the heat-resistant layer of the composite layer is an environmentally friendly material with superior heat resistance due to the inclusion of ultrafine fiber. Also, the composite fiber web has superior strength, conductivity, and electromagnetic shielding and deodorization effects, which allows it to be widely utilized for sound absorption materials and in all application fields thereof.

A composite manufacturing method includes the step of drawing a nonwoven fabric formed of continuous fibers through a slurry of discontinuous fibers suspended in a dispersive liquid to yield a fiber-modified interlayer comprising a network of said discontinuous fibers attached to said nonwoven fabric.

A composite manufacturing method includes the step of drawing a nonwoven fabric formed of continuous fibers through a slurry of discontinuous fibers suspended in a dispersive liquid to yield a fiber-modified interlayer comprising a network of said discontinuous fibers attached to said nonwoven fabric.

The current disclosure provides for a woven or nonwoven textured substrate that is stable in water based solutions. The textured substrate is generated by a controlled placement of ink on to portions of the surface and/or between layers of the textured substrate which is then followed by heat activation which expands the ink to puff out where the ink was applied to the textured substrate.