D04H18/02

COMPOSITE AND METHODS OF MAKING SAME
20230175177 · 2023-06-08 ·

Described is a composite made from a woven fabric, a non-woven fabric, or a knitted face fabric and a non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric is needle punched such that fibers protrude into the non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric has a first polymer having a first melting point and a second polymer having a second melting point being higher than the first melting point. The nonwoven backing material comprises a third polymer having a third melting point and a fourth polymer having a fourth melting point being higher than the third melting point. The woven fabric, the non-woven fabric, or the knitted face fabric is further bonded to the nonwoven backing material applying heat to at least partially melt or soften the first polymer and the third polymer such that they bond together.

COMPOSITE AND METHODS OF MAKING SAME
20230175177 · 2023-06-08 ·

Described is a composite made from a woven fabric, a non-woven fabric, or a knitted face fabric and a non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric is needle punched such that fibers protrude into the non-woven fabric. The woven fabric, the non-woven fabric, or the knitted face fabric has a first polymer having a first melting point and a second polymer having a second melting point being higher than the first melting point. The nonwoven backing material comprises a third polymer having a third melting point and a fourth polymer having a fourth melting point being higher than the third melting point. The woven fabric, the non-woven fabric, or the knitted face fabric is further bonded to the nonwoven backing material applying heat to at least partially melt or soften the first polymer and the third polymer such that they bond together.

METHODS AND APPARATUSES FOR FORMING FIBROUS TUBES

Embodiments of the present disclosure are directed to apparatuses and methods for fabricating tubular structures from a combination of fibrous materials for use in, for example, tissue engineering scaffold applications. These materials may also be useful in other biological or non-biological applications in which such tubular fibrous structures may be applicable, examples including conventional medical devices, filters, fiber optics, cable wraps, geotextiles, batteries, fuel cells, armor, and other diverse applications.

METHODS AND APPARATUSES FOR FORMING FIBROUS TUBES

Embodiments of the present disclosure are directed to apparatuses and methods for fabricating tubular structures from a combination of fibrous materials for use in, for example, tissue engineering scaffold applications. These materials may also be useful in other biological or non-biological applications in which such tubular fibrous structures may be applicable, examples including conventional medical devices, filters, fiber optics, cable wraps, geotextiles, batteries, fuel cells, armor, and other diverse applications.

Needling fibrous webs

Methods for forming a touch fastening material are described as including: providing a lengthwise-incoherent layer of staple fibers supported directly on a bed of bristle tips of a brush; needling the layer of staple fibers by cycling needles through the layer of staple fibers and into the brush; then, while the needled layer of staple fibers remains supported on the brush, fusing portions of the staple fibers by at least partially melting resin of the fibers disposed outside the brush; and then pulling the layer of fibers from the brush as a lengthwise-coherent touch fastening material having exposed fastening loops pulled from between the brush bristles.

Needling fibrous webs

Methods for forming a touch fastening material are described as including: providing a lengthwise-incoherent layer of staple fibers supported directly on a bed of bristle tips of a brush; needling the layer of staple fibers by cycling needles through the layer of staple fibers and into the brush; then, while the needled layer of staple fibers remains supported on the brush, fusing portions of the staple fibers by at least partially melting resin of the fibers disposed outside the brush; and then pulling the layer of fibers from the brush as a lengthwise-coherent touch fastening material having exposed fastening loops pulled from between the brush bristles.

Soil Reinforcement Membrane and Related Systems and Methods
20170284051 · 2017-10-05 ·

A soil reinforcement membrane that promotes grass, plant, and vegetation growth in a variety of temperatures and geographic locations and increases water retention. The soil reinforcement membrane is flexible enough to be placed on a variety of landscapes and promotes growth in a variety of soils. The soil reinforcement membrane consists of an upper layer and a lower layer with a cultivating compound dispersed uniformly between the two layers.

System and method for transport of fibers to/from a circular needle-punching loom
09719199 · 2017-08-01 · ·

A circular needle loom comprises a bed plate for receiving a transport layer. Engagement members may be disposed proximate to the bed plate, such that the engagement members interface with a positional structure of the transport layer that is used to position and rotate the transport layer around the bed plate. The engagement members may be configured to rotate the transport layer around the bed plate until a predetermined number of fibers and/or layers are deposited on the transport layer and/or bed plate in order to create a needled preform.

System and method for transport of fibers to/from a circular needle-punching loom
09719199 · 2017-08-01 · ·

A circular needle loom comprises a bed plate for receiving a transport layer. Engagement members may be disposed proximate to the bed plate, such that the engagement members interface with a positional structure of the transport layer that is used to position and rotate the transport layer around the bed plate. The engagement members may be configured to rotate the transport layer around the bed plate until a predetermined number of fibers and/or layers are deposited on the transport layer and/or bed plate in order to create a needled preform.

METHODS AND SYSTEMS FOR FORMING A FIBROUS PREFORM

Systems and methods for forming a fibrous preform are disclosed. The method may comprise providing a plurality of needles comprising a barbed needle and a barbless needle and penetrating the fibrous preform with the plurality of needles.