A sewing machine that suppresses sewing defects is provided. The sewing machine includes: a sewing needle, held by a needle bar and moving back and forth while holding an upper thread; a shuttle, configured to hold a bobbin around which a lower thread is wound and which is housed in a bobbin case, and cooperating with the sewing needle to form a seam; a presser foot member, configured to press a to-be-sewn article at a sewing position directly below the sewing needle; a feeding mechanism, feeding the to-be-sewn article from the sewing position to a first direction; a needle drive portion, provided separately from a belt drive portion to synchronously move the sewing needle and the presser foot component in the first direction; and a control portion, which controls so that the needle drive portion and the belt drive portion operate independently.

A sewing machine that suppresses sewing defects is provided. The sewing machine includes: a sewing needle, held by a needle bar and moving back and forth while holding an upper thread; a shuttle, configured to hold a bobbin around which a lower thread is wound and which is housed in a bobbin case, and cooperating with the sewing needle to form a seam; a presser foot member, configured to press a to-be-sewn article at a sewing position directly below the sewing needle; a feeding mechanism, feeding the to-be-sewn article from the sewing position to a first direction; a needle drive portion, provided separately from a belt drive portion to synchronously move the sewing needle and the presser foot component in the first direction; and a control portion, which controls so that the needle drive portion and the belt drive portion operate independently.

A sewing machine has seam-forming tools, comprising a needle for guiding an upper thread and a looper. The needle is designed as a curved needle which is pivotable about a needle pivot axis. This embodiment is such that a distance of the curved needle from the pivot axis is equal to a radius of a curve of the curved needle about the pivot axis. The looper is designed as a looper which is rotatable about a looper rotational axis and has a lower thread reserve. The looper rotational axis runs parallel to a sewing material support region. The sewing machine can be used to produce a durable seam.

While feeding an upholstery member, a sewing needle is reciprocated to form needle receiving holes, and an upper thread is passed through each needle receiving hole, caused to cross a lower thread, and pulled out of the needle receiving hole. The sewing cycle is repeatedly performed to form a stitch, so that stitches form a stitch line in a surface sheet. A direction of a force, which is generated by applying tension to the lower thread and which acts to rotate thread ends of a pair of adjacent stitches in each needle receiving hole about a crossing part of the upper thread and the lower thread, is defined as a rotation direction. The sewing needle is rotated in a direction opposite to the rotation direction to incline a diagonal line of the quadrangular shape forming the cross section relative to the feeding direction of the upholstery member.

While feeding an upholstery member, a sewing needle is reciprocated to form needle receiving holes, and an upper thread is passed through each needle receiving hole, caused to cross a lower thread, and pulled out of the needle receiving hole. The sewing cycle is repeatedly performed to form a stitch, so that stitches form a stitch line in a surface sheet. A direction of a force, which is generated by applying tension to the lower thread and which acts to rotate thread ends of a pair of adjacent stitches in each needle receiving hole about a crossing part of the upper thread and the lower thread, is defined as a rotation direction. The sewing needle is rotated in a direction opposite to the rotation direction to incline a diagonal line of the quadrangular shape forming the cross section relative to the feeding direction of the upholstery member.

An apparatus and method for applying stitches to a decorative component having a three dimensional configuration is provided. A head for applying stitches to a decorative component having a three dimensional configuration, including: a needle bar assembly operatively coupled to the head; a looper configured to cooperate with the needle bar assembly in order to prove a plurality of stitches in the decorative component, the looper rotating in a plane parallel to the decorative component; a post assembly configured to drive the looper in a reciprocating fashion in the plane, wherein the post assembly is operatively coupled to a motor configured to drive the needle bar assembly in a reciprocating fashion, the post assembly being operatively coupled to the head via a cylinder arm assembly and a downshaft assembly; and wherein the cylinder arm assembly is rotated in a synchronized manner with a rock frame through mechanical linkage connecting a rock frame drive shaft to the cylinder arm assembly.

An apparatus and method for applying stitches to a decorative component having a three dimensional configuration is provided. A head for applying stitches to a decorative component having a three dimensional configuration, including: a needle bar assembly operatively coupled to the head; a looper configured to cooperate with the needle bar assembly in order to prove a plurality of stitches in the decorative component, the looper rotating in a plane parallel to the decorative component; a post assembly configured to drive the looper in a reciprocating fashion in the plane, wherein the post assembly is operatively coupled to a motor configured to drive the needle bar assembly in a reciprocating fashion, the post assembly being operatively coupled to the head via a cylinder arm assembly and a downshaft assembly; and wherein the cylinder arm assembly is rotated in a synchronized manner with a rock frame through mechanical linkage connecting a rock frame drive shaft to the cylinder arm assembly.

A sewing machine that suppresses sewing defects is provided. The sewing machine includes: a sewing needing, held by a needle bar and moving back and forth while holding an upper thread: a shuttle, configured to hold a bobbin which is housed in a bobbin case and around which a lower thread is wound, and cooperating with the sewing needle to form a seam; a presser foot member, configured to press a to-be-sewn article at a sewing position directly below the sewing needle: a pressure adjustment portion, adjusting pressure applied to the to-be-sewn article by the presser foot member; a feeding mechanism, where endless feeding belts for feeding the to-be-sewn article from the sewing position to a first direction are disposed on two sides of a second direction orthogonal to a first direction with respect to the sewing position, the feeding mechanism is provided with a belt drive portion, and the belt drive portion independently drives the feeding belts on one side of the second direction with respect to the sewing position and the feeding belts on another side of the second direction with respect to the sewing position; and a control portion, configured to control the pressure adjustment portion to make a pressure of the presser foot member be corresponding to a difference between a feeding amount of the feeding belts on one side of the second direction with respect to the sewing position and a feeding amount of the feeding belts on another side of the second direction with respect to the sewing position.

A sewing machine that suppresses sewing defects is provided. The sewing machine includes: a sewing needing, held by a needle bar and moving back and forth while holding an upper thread: a shuttle, configured to hold a bobbin which is housed in a bobbin case and around which a lower thread is wound, and cooperating with the sewing needle to form a seam; a presser foot member, configured to press a to-be-sewn article at a sewing position directly below the sewing needle: a pressure adjustment portion, adjusting pressure applied to the to-be-sewn article by the presser foot member; a feeding mechanism, where endless feeding belts for feeding the to-be-sewn article from the sewing position to a first direction are disposed on two sides of a second direction orthogonal to a first direction with respect to the sewing position, the feeding mechanism is provided with a belt drive portion, and the belt drive portion independently drives the feeding belts on one side of the second direction with respect to the sewing position and the feeding belts on another side of the second direction with respect to the sewing position; and a control portion, configured to control the pressure adjustment portion to make a pressure of the presser foot member be corresponding to a difference between a feeding amount of the feeding belts on one side of the second direction with respect to the sewing position and a feeding amount of the feeding belts on another side of the second direction with respect to the sewing position.

An apparatus and method for applying stitches to a decorative component having a three dimensional configuration is provided. A head for applying stitches to a decorative component having a three dimensional configuration, including: a needle bar assembly operatively coupled to the head; a looper configured to cooperate with the needle bar assembly in order to provide a plurality of stitches in the decorative component, the looper rotating in a plane parallel to the decorative component; a post assembly configured to drive the looper in a reciprocating fashion in the plane, wherein the post assembly is operatively coupled to a motor configured to drive the needle bar assembly in a reciprocating fashion, the post assembly being operatively coupled to the head via a cylinder arm assembly and a downshaft assembly; and wherein the cylinder arm assembly is rotated in a synchronized manner with a rock frame through mechanical linkage connecting a rock frame drive shaft to the cylinder arm assembly.