D05C7/04

COMPOSITE PARTS WITH STITCHING
20250282105 · 2025-09-11 ·

A composite can comprise a fabric having a plurality of stacked fiber layers; a filament stitched though the fabric in a pattern; and a bulk material surrounding the fabric and the filament, wherein the fabric and the bulk material are configured to include an opening through the composite workpiece, the opening having a perimeter, and the pattern has a shape which borders the perimeter and is offset away from the perimeter by less than or equal to about one-half of an inch.

Footwear midsole and method of manufacturing with embroidery machine
12453395 · 2025-10-28 · ·

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

Footwear midsole and method of manufacturing with embroidery machine
12453395 · 2025-10-28 · ·

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.