Patent classifications
D06B9/02
MULTIFUNCTIONAL DYEING AND FINISHING KETTLE AND INDUSTRIALIZED SUPERCRITICAL CO2 FLUID ANHYDROUS DYEING AND FINISHING APPARATUS WITH A SCALE OVER 1000 LITERS
The present invention discloses a multifunctional dyeing and finishing kettle and a production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus with a scale over 1000 liters. The production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus mainly comprises a CO.sub.2 low-temperature storage tank, a CO.sub.2 supply storage tank, a low-temperature transfer pump, an ethylene glycol head tank, an ethylene glycol pump, a water cooling tower, a water pump, a refrigeration unit, a condenser, a heat exchanger, a heat transfer oil system, a heat transfer oil replenishment system, a precooler, a CO.sub.2 boost pump, a dye kettle, a feeder, a multifunctional dyeing and finishing kettle, a CO.sub.2 circulation pump, a cooler, a separation kettle, an adsorber and a recovery compressor, an on-line monitoring system and an automatic control system. The apparatus is capable of meeting single-color or multi-color dyeing and finishing production of a plurality of textiles.
MULTIFUNCTIONAL DYEING AND FINISHING KETTLE AND INDUSTRIALIZED SUPERCRITICAL CO2 FLUID ANHYDROUS DYEING AND FINISHING APPARATUS WITH A SCALE OVER 1000 LITERS
The present invention discloses a multifunctional dyeing and finishing kettle and a production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus with a scale over 1000 liters. The production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus mainly comprises a CO.sub.2 low-temperature storage tank, a CO.sub.2 supply storage tank, a low-temperature transfer pump, an ethylene glycol head tank, an ethylene glycol pump, a water cooling tower, a water pump, a refrigeration unit, a condenser, a heat exchanger, a heat transfer oil system, a heat transfer oil replenishment system, a precooler, a CO.sub.2 boost pump, a dye kettle, a feeder, a multifunctional dyeing and finishing kettle, a CO.sub.2 circulation pump, a cooler, a separation kettle, an adsorber and a recovery compressor, an on-line monitoring system and an automatic control system. The apparatus is capable of meeting single-color or multi-color dyeing and finishing production of a plurality of textiles.
METHODS AND APPARATUSES FOR PROCESSING TEXTILE FIBERS, KETTLE AUTOMATIC OPERATION DEVICES, AND TEXTILE FIBER PRODUCTS
A method for processing textile fibers is provided. The method comprises: adding a plurality of raw materials for processing textile fibers into a plurality of kettles; preparing supercritical carbon dioxide; obtaining one or more natural plant dyes and one or more natural plant extracts from the plurality of raw materials, and dissolving the one or more natural plant dyes and the one or more natural plant extracts in the supercritical carbon dioxide; dyeing and functionally modifying the textile fibers simultaneously by using the supercritical carbon dioxide carrying a mixture of the one or more natural plant dyes and the one or more natural plant extracts; performing a post-process to recycle the supercritical carbon dioxide; and performing a cleaning process to clean the one or more natural plant dyes and one or more natural plant extracts.
METHODS AND APPARATUSES FOR PROCESSING TEXTILE FIBERS, KETTLE AUTOMATIC OPERATION DEVICES, AND TEXTILE FIBER PRODUCTS
A method for processing textile fibers is provided. The method comprises: adding a plurality of raw materials for processing textile fibers into a plurality of kettles; preparing supercritical carbon dioxide; obtaining one or more natural plant dyes and one or more natural plant extracts from the plurality of raw materials, and dissolving the one or more natural plant dyes and the one or more natural plant extracts in the supercritical carbon dioxide; dyeing and functionally modifying the textile fibers simultaneously by using the supercritical carbon dioxide carrying a mixture of the one or more natural plant dyes and the one or more natural plant extracts; performing a post-process to recycle the supercritical carbon dioxide; and performing a cleaning process to clean the one or more natural plant dyes and one or more natural plant extracts.
SUPERCRITICAL FLUID DYEING AND FINISHING SYSTEM AND METHOD
A supercritical fluid dyeing and finishing system has a fabric warp beam dyeing kettle. A fabric warp beam dyeing and finishing unit is arranged in the fabric warp beam dyeing kettle. An external magnetic transmission device II is arranged outside the fabric warp beam dyeing kettle. The fabric warp beam dyeing and finishing unit includes a porous pipe I and a porous pipe II. The porous pipe I and the porous pipe II are connected with an inlet of the fabric warp beam dyeing and finishing unit through a bearing I and a bearing II. A fluid ejector is connected with the inlet of the fabric warp beam dyeing and finishing unit and disposed in the vicinity of the porous pipe I and the porous pipe II.
SEPARATION, RECYCLING AND SELF-CLEANING SYSTEM OF SUPERCRITICAL FLUID DYEING MACHINE
The invention relates to a separation, recycling and self-cleaning system of a supercritical fluid dyeing machine. The system includes a supercritical fluid medium reservoir, one or more parallel dyeing units, a high-pressure pump, a primary separator, a secondary separator and a membrane separator sequentially connected. A dyeing medium and residual dye in dyeing units can be efficiently separated and recycled simultaneously, and when the separation and recycling is finished, each dyeing unit can be directly opened so that the dyeing units and products can be cleaned after dyeing, thereby improving the production and processing efficiency of supercritical fluid waterless dyeing and achieving simple operations, complete separation, stability and reliability and a blowback self-cleaning. The invention has a broad application prospect and practical significance in fundamentally addressing generation and emission of pollutants in the textile printing and dyeing industry and realizing energy conservation, consumption reduction, emission reduction and clean production.
MULTI-PIPE QUANTITATIVE MEDIUM FILLING SYSTEM OF SUPERCRITICAL FLUID DYEING MACHINE
The invention relates to a multi-pipe quantitative medium filling system of a supercritical fluid waterless dyeing machine. The system comprises a supercritical fluid medium reservoir, a stop valve, and a medium filter sequentially connected by a high-pressure main pipe, and at least two filling branches independent of each other and connected to the medium filter. Each filling branch includes a booster pump, a supercritical fluid high-pressure mass flowmeter, a ball valve, and a dyeing unit sequentially connected along a medium forward direction by a high-pressure branch pipe. By using a mass-measurement filling system having multiple branches independent of each other, the invention can effectively realize simultaneous and accurate quantitative medium filling for separate dyeing units and differentiated filling for dyeing units with different medium masses, thus overcoming disadvantages such as unreliability, inaccuracy and low use efficiency of a conventional method, and also making a dyeing operation simple and scientifically feasible.
MULTI-PIPE QUANTITATIVE MEDIUM FILLING SYSTEM OF SUPERCRITICAL FLUID DYEING MACHINE
The invention relates to a multi-pipe quantitative medium filling system of a supercritical fluid waterless dyeing machine. The system comprises a supercritical fluid medium reservoir, a stop valve, and a medium filter sequentially connected by a high-pressure main pipe, and at least two filling branches independent of each other and connected to the medium filter. Each filling branch includes a booster pump, a supercritical fluid high-pressure mass flowmeter, a ball valve, and a dyeing unit sequentially connected along a medium forward direction by a high-pressure branch pipe. By using a mass-measurement filling system having multiple branches independent of each other, the invention can effectively realize simultaneous and accurate quantitative medium filling for separate dyeing units and differentiated filling for dyeing units with different medium masses, thus overcoming disadvantages such as unreliability, inaccuracy and low use efficiency of a conventional method, and also making a dyeing operation simple and scientifically feasible.
MOBILE DYEING CUP FOR SUPERCRITICAL FLUID DYEING AND FINISHING
The invention discloses a mobile dyeing cup for supercritical fluid waterless dyeing and finishing. The dyeing cup achieves separate or simultaneous filling of the medium into multiple dyeing units, and simultaneous heating of the dyeing units for proofing processing. A medium outlet is provided at the lowest position of the bottom of the cup, and the inner surface of the dyeing cup is coated with polytetrafluoroethylene, to effectively reduce residual dye chemicals in the cup and improve the cleaning efficiency. The perforated baffle at the bottom of the cup effectively prevents a textile product from blocking the medium outlet during medium filling and outputting, so that the processing medium and residual dye chemicals can be smoothly discharged. Accordingly, defects of an existing fixed proofing device such as low utilization efficiency, complex cleaning and incapability of meeting the proofing requirements of commercial production are overcome.
MOBILE DYEING CUP FOR SUPERCRITICAL FLUID DYEING AND FINISHING
The invention discloses a mobile dyeing cup for supercritical fluid waterless dyeing and finishing. The dyeing cup achieves separate or simultaneous filling of the medium into multiple dyeing units, and simultaneous heating of the dyeing units for proofing processing. A medium outlet is provided at the lowest position of the bottom of the cup, and the inner surface of the dyeing cup is coated with polytetrafluoroethylene, to effectively reduce residual dye chemicals in the cup and improve the cleaning efficiency. The perforated baffle at the bottom of the cup effectively prevents a textile product from blocking the medium outlet during medium filling and outputting, so that the processing medium and residual dye chemicals can be smoothly discharged. Accordingly, defects of an existing fixed proofing device such as low utilization efficiency, complex cleaning and incapability of meeting the proofing requirements of commercial production are overcome.