A method of producing synthetic yarn having polytetrafluoroethylene (PTFE) properties is described. The method providing: applying a PTFE additive to a partially oriented yarn (POY) during one or more finishing processes of the POY to produce a PTFE enhanced POY having PTFE on the surface of the fibers of the PTFE enhanced POY.

A method of producing synthetic yarn having polytetrafluoroethylene (PTFE) properties is described. The method providing: applying a PTFE additive to a partially oriented yarn (POY) during one or more finishing processes of the POY to produce a PTFE enhanced POY having PTFE on the surface of the fibers of the PTFE enhanced POY.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

Problem: To provide a method for manufacturing metal staple fibers that allows for the efficient manufacture of uniform metal staple fibers. Solution: A method for manufacturing metal staple fibers including a cutting step of cutting a metal fiber bundle coated with a fluorine-based polymer into a staple fiber bundle.

Problem: To provide a method for manufacturing metal staple fibers that allows for the efficient manufacture of uniform metal staple fibers. Solution: A method for manufacturing metal staple fibers including a cutting step of cutting a metal fiber bundle coated with a fluorine-based polymer into a staple fiber bundle.

There is disclosed a material comprising an assembly of at least one spun yarn, comprising: synthetic inorganic fibers, such as carbon, metal, oxides, carbides or alloys or combinations thereof, wherein a majority of the fibers: (a) are longer than 300 μm, (b) have a diameter ranging from 0.25 nm and 700 nm, and (c) are substantially crystalline, wherein the yarn has substantial flexibility and uniformity in diameter. A method of making the material is also disclosed. In one embodiment, the method comprises spinning yarn by pulling fibers from a bulk material with at least one spinner that has real time feedback controls.

There is disclosed a material comprising an assembly of at least one spun yarn, comprising: synthetic inorganic fibers, such as carbon, metal, oxides, carbides or alloys or combinations thereof, wherein a majority of the fibers: (a) are longer than 300 μm, (b) have a diameter ranging from 0.25 nm and 700 nm, and (c) are substantially crystalline, wherein the yarn has substantial flexibility and uniformity in diameter. A method of making the material is also disclosed. In one embodiment, the method comprises spinning yarn by pulling fibers from a bulk material with at least one spinner that has real time feedback controls.

A yarn for reinforcing composite material includes carbon nanotubes. The yarn has also been treated to promote interaction with a resinous matrix.

A yarn for reinforcing composite material includes carbon nanotubes. The yarn has also been treated to promote interaction with a resinous matrix.