A process for forming a moldable, uncured nonwoven composite containing forming a outermost nonwoven layer, forming a structural nonwoven layer, needling the structural nonwoven layer and the outermost nonwoven layer together from both the outer surface of the outermost nonwoven layer and the second surface of the structural nonwoven layer, applying an uncured, water-based thermosetting resin having a cure temperature of at least about 160 C. to the second surface of the structural nonwoven layer, and at least partially drying the uncured, wet nonwoven composite. Heat and pressure may be applied to form the moldable, uncured composite. A moldable, uncured nonwoven composite and a molded, cured nonwoven composite are also disclosed.

A process for forming a moldable, uncured nonwoven composite containing forming a structural nonwoven layer, at least partially impregnating the structural nonwoven layer with an uncured, water-based thermosetting resin having a cure temperature of at least about 160 C., and at least partially drying the uncured, wet nonwoven composite such that the temperature at the inner plane is less than about 130 C. forming an moldable, uncured composite. The structural nonwoven layer contains a plurality of bi-component binder fibers and a plurality of reinforcing fibers, the bi-component fibers containing a core and a sheath. The core contains a polymer having a melting temperature of at least about 180 C. and the sheath contains a polymer having a melting temperature less than about 180 C. A process for forming a molded, cured composite containing forming a structural nonwoven layer and a molded cured nonwoven composite are also disclosed.

A process for forming a moldable, uncured nonwoven composite containing forming a structural nonwoven layer, at least partially impregnating the structural nonwoven layer with an uncured, water-based thermosetting resin having a cure temperature of at least about 160 C., and at least partially drying the uncured, wet nonwoven composite such that the temperature at the inner plane is less than about 130 C. forming an moldable, uncured composite. The structural nonwoven layer contains a plurality of bi-component binder fibers and a plurality of reinforcing fibers, the bi-component fibers containing a core and a sheath. The core contains a polymer having a melting temperature of at least about 180 C. and the sheath contains a polymer having a melting temperature less than about 180 C. A process for forming a molded, cured composite containing forming a structural nonwoven layer and a molded cured nonwoven composite are also disclosed.

The present invention relates to a carpet tile or carpet strip which is suitable for the contract market, more particularly office or commercial buildings, comprising a machine or mechanically woven carpet, comprising warp and weft yarns, a needle felt, an intermediate layer between the needle felt and the machine or mechanically woven fabric, wherein a part of the warp yarns on the back side of the machine or mechanically woven fabric have at least partially fused together. The invention also relates to a method for the manufacture of a carpet tile or carpet strip which is suitable for the contract market, in particular office and commercial buildings.

The present invention relates to a carpet tile or carpet strip which is suitable for the contract market, more particularly office or commercial buildings, comprising a machine or mechanically woven carpet, comprising warp and weft yarns, a needle felt, an intermediate layer between the needle felt and the machine or mechanically woven fabric, wherein a part of the warp yarns on the back side of the machine or mechanically woven fabric have at least partially fused together. The invention also relates to a method for the manufacture of a carpet tile or carpet strip which is suitable for the contract market, in particular office and commercial buildings.

A layered sheet product formed by layering a plurality of cloths comprised of thermoplastic resin strands and formed by layering a coating layer comprised of a thermoplastic resin onto at least one surface of the cloths, in which the thermoplastic resin is comprised of the same component as the strands and has a thickness of 0.02 mm or more and 1.0 mm or less, and a storage modulus of the coating layer at 150? C. is 3.00?106 Pa or higher and 1.00?108 Pa or lower, and a method for press molding the layered sheet and releasing the molded product after cooling to a range of 70? C. or more and 120? C. or less; and subsequently lowering the molded product temperature to 60? C. or lower.

A layered sheet product formed by layering a plurality of cloths comprised of thermoplastic resin strands and formed by layering a coating layer comprised of a thermoplastic resin onto at least one surface of the cloths, in which the thermoplastic resin is comprised of the same component as the strands and has a thickness of 0.02 mm or more and 1.0 mm or less, and a storage modulus of the coating layer at 150? C. is 3.00?106 Pa or higher and 1.00?108 Pa or lower, and a method for press molding the layered sheet and releasing the molded product after cooling to a range of 70? C. or more and 120? C. or less; and subsequently lowering the molded product temperature to 60? C. or lower.

A fiber composite component includes a composite including cured matrix material and a fiber material embedded therein. At least one partial area of the fiber composite component is provided with at least one thread, which undulates as it extends along a surface area of the composite, so that sections of the thread alternately run inside of the composite and outside of the composite. An adhesive arrangement for such fiber composite components is also disclosed. Finally, methods for manufacturing such a fiber composite component or for manufacturing such an adhesive arrangement are disclosed.

A fiber composite component includes a composite including cured matrix material and a fiber material embedded therein. At least one partial area of the fiber composite component is provided with at least one thread, which undulates as it extends along a surface area of the composite, so that sections of the thread alternately run inside of the composite and outside of the composite. An adhesive arrangement for such fiber composite components is also disclosed. Finally, methods for manufacturing such a fiber composite component or for manufacturing such an adhesive arrangement are disclosed.

The present invention discloses a self-lubricating fabric, a method for producing the self-lubricating fabric, and use of the self-lubricating fabric. Warp yarns or weft yarns of the fabric are composite yarns formed from fluorinated resin yarns and other yarns. The surface area of the other yarns on one surface of the fabric takes up 0 to 30% of the total surface area of the composite yarns, and the ratio of the section diameter of the other yarns to the section diameter of the fluorinated resin yarns in the composite yarns is 0.12 to 0.80. The self-lubricating fabric is characterized by low friction coefficient, excellent wear resistance property and high laminating strength, as well as simple production process, low cost and zero pollution to the environment. The fabric with low friction coefficient can be applied to mechanical moving parts, and is especially suitable for use in environment of low speed, high load and high or low temperature.