A method for producing an asphaltic sheet having expandable graphite dispersed in one or more asphaltic components thereof, the method comprising: (i) preparing a masterbatch by combining asphalt binder and polymeric modifier at a first temperature; (ii) cooling the masterbatch to a second temperature, where the second temperature is lower than the first temperature; (iii) adding, after said step of cooling, expandable graphite to the masterbatch to thereby form an asphaltic composition including expandable graphite; and (iv) fabricating a sheet with the asphaltic composition including expandable graphite.

The present invention relates to a process for manufacturing a waterproofing membrane comprising: a preparation of a composition dispersed in a solvent; coating a reinforcement layer by application of said composition on one side of the reinforcement layer; an evaporation of said solvent; having the coated reinforcement layer dried; and an application of a bituminous mass on another side of said reinforcement layer, characterized in that, during the preparation of the composition, the composition is dispersed in a solvent chosen in the group consisting of a solvent other than water or water. The present invention relates also to a composition for a waterproofing membrane.

A method to manufacture a carrier material including a nonwoven layer of fibers and threads extending in the longitudinal direction of the carrier material includes the steps of supplying a nonwoven layer of fibers, supplying a scrim comprising weft threads including a polymer having a melting temperature equal to or less than the lowest melting temperature of the thermoplastic fibers of the nonwoven layer of fibers, and thermally bonding the scrim to the nonwoven layer of fibers.

A shingle comprises an overlay, an underlay, and a height increasing material disposed between the overlay and the underlay. The height increasing material includes a first adhesive adhered to the overlay, height increasing granules adhered to the first adhesive, and a second adhesive adhered to the height increasing granules and the underlay. The height increasing material can extend along front ends of tab portions of the overlay, along front cutout edges that extend between tab portions of the overlay, or both.

A mixture made from or containing T1) from 99 wt % to 75 wt % of bitumen, and T2) from 1 wt % to 25 wt % of a polymer composition made from or containing A) 5-35% by weight of a propylene homopolymer; B) 20-50% by weight of an ethylene homopolymer; and C) 30-60% by weight of a terpolymer of ethylene, propylene, and 1-butene.

Some embodiments relate to a roofing material. The roofing material comprises a substrate, and a coating on the substrate. The coating comprises at least a polymer A, a polymer B, and at least one filler. The polymer A, the polymer B, the at least one filler are present in an amount sufficient to result in the coating having: A) a Tear CD property of at least 1000 g-f; and B) at least one of an interpenetrating polymer network, a semi-interpenetrating polymer network, or any combination thereof. Other embodiments relate to additional roofing materials, methods for preparing roofing materials, and the like.

Disclosed are methods and devices for forming a combined polyester and fiberglass mat, in which separate polyester and fiberglass layers can be formed or polyester filaments and fiberglass threads can be mixed together by a disperser to form a polyester and fiberglass web. The polyester filaments and the fiberglass threads can be dispersed by separate dispersers on a web forming belt to form separate layers of polyester filaments and fiberglass threads, or can be dispersed by a single disperser to at least, somewhat evenly disperse, the fiberglass threads and polyester filaments.

A method for producing an asphaltic sheet having expandable graphite dispersed in one or more asphaltic components thereof, the method comprising: (i) preparing a masterbatch by combining asphalt binder and polymeric modifier at a first temperature; (ii) cooling the masterbatch to a second temperature, where the second temperature is lower than the first temperature; (iii) adding, after said step of cooling, expandable graphite to the masterbatch to thereby form an asphaltic composition including expandable graphite; and (iv) fabricating a sheet with the asphaltic composition including expandable graphite.

A fiber mat includes a unitary assembly of fibers including at least a first set of fibers and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers includes a minority portion and a majority portion different than the minority portion, wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.

A method for continuously producing a mat of cellulose fibers intended for producing roofing elements made from bitumen-impregnated cellulose fibers, from a dilute slurry of cellulose fibers spread by a headbox on a dewatering fabric of a forming table having a predefined width, the dewatering fabric moving between an inlet of the forming table at the headbox side and an outlet of the forming table, moving the dilute slurry towards the outlet, gradually removing the liquids of the dilute through the dewatering fabric during the movement to obtain, at the outlet, the mat having a thickness of at least 2 mm, the dilute slurry having a certain level of pre-existing mineral materials. The method involves adding mineral material to the cellulose fibers by spraying a controlled quantity of aqueous solution or dispersion of mineral fillers over the width of the forming table onto the surface of the dilute slurry.