D06N7/0063

Method for manufacturing a carpet or a rug and a carpet or rug obtained thereby

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S1-S2) of providing a primary backing (1), being a woven or non-woven layer comprising filaments (2) of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET; the step of providing a glue layer (11) consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (1); the step of activating said glue layer (11) at least for partially fixing said yarn (12) on said primary backing (1). The invention also concerns carpets (16) and rugs that are obtained or obtainable by means of such method.

SYSTEM FOR AND METHOD OF MANUFACTURING HEMP PRODUCTS
20180119338 · 2018-05-03 ·

A manufactured hemp product comprising a plurality of adhesively bonded and pressed hemp strands where the majority of the hemp strands are of generally the same length and comprise a naturally-occurring, generally elongate internal structure extending generally along one axis of the strand that has been at least partially laterally broken and at least permeated by an adhesive. The hemp strands are oriented roughly parallel to one another along their length. The manufactured hemp product comprises an amount of adhesive between about 5% to about 49% by weight. The manufactured hemp product can be used as a wood substitute in terms of appearance and performance. The manufactured hemp products may have aesthetic and structural qualities that are suitable for high traffic, high visibility applications such as boards, blocks, beams, panels, flooring, furniture, building materials and other wood products.

Washable multi-component magnetic floor mat

This invention relates to a washable multi-component magnetic floor mat. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein.

Flooring Having At Least One Replaceable Section
20170191274 · 2017-07-06 ·

A flooring having at least one replaceable section that allows a section of installed flooring to be removed and replaced with a new section. The flooring can consist of either a hard floor such as linoleum or vinyl, or carpet. Replaceable section(s) of carpet are especially adaptable and effective, therefore carpet is the preferred type of flooring. The section of installed carpet has an upper surface, a lower surface and edges. The new replacement section also has an upper surface, a lower surface, and edges. The new section is dimensioned the same as the removed section and is inserted into a cavity that is created when a section of carpet or hard floor is removed. The cavity has an inner lower surface and an interior edge. Once installed, each new section is maintained within the respective cavity by attachment means.

Flame retardant carpet products with coating and/or adhesive layers formed from vinyl acetate/ethylene copolymer dispersions

Disclosed are carpet products comprising at least one flexible substrate and at least one coating and/or adhesive layer associated with the at least one flexible substrate. The coating and/or adhesive layer is formed from an aqueous composition comprising: A) an emulsifier-stabilized vinyl acetate/ethylene (VAE) emulsion copolymer dispersion and B) at least one particulate filler material selected from particulate inorganic compounds and particulate plastic material. The vinyl acetate/ethylene copolymer in the copolymer dispersion has a selected ethylene content or glass transition temperature. It is also preferably substantially free of cross-linkable co-monomer moieties which generate formaldehyde upon curing and preferably has a particle size, d.sub.w, ranging from about 50 to about 500 nm. The carpet product is substantially free of polyvinyl chloride and bitumen and exhibits a Class B1 flame-retardancy in accordance with DIN 4102-14, corresponding to a critical heat flux of about 4.5 kW/m.sup.2.

Carrier material comprising a first part of a form-fit connection

A carrier material includes at least a first thermoplastic fiber layer and a second thermoplastic fiber layer. At least a part of the first thermoplastic fiber layer and/or the second thermoplastic fiber layer at at least one boundary of the carrier material is removed, to provide a first part of a form-fit connection. The carrier material can be used in bituminous roofing membranes, roofing underlayment sheets, carriers for filter media, primary backings for tufted carpets and (cushion) vinyl floor coverings.

METHOD FOR MANUFACTURING A CARPET OR A RUG AND A CARPET OR RUG OBTAINED THEREBY

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S1-S2) of providing a primary backing (1), being a woven or non-woven layer comprising filaments (2) of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET; the step of providing a glue layer (11) consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (1); the step of activating said glue layer (11) at least for partially fixing said yarn (12) on said primary backing (1).

The invention also concerns carpets (16) and rugs that are obtained or obtainable by means of such method.

Washable Multi-Component Magnetic Floor Mat

This invention relates to a washable multi-component magnetic floor mat. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein.

LOW WEIGHT MODULAR CARPET COMPONENTS AND METHODS OF MAKING THE SAME
20250237009 · 2025-07-24 ·

A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

Washable multi-component magnetic floor mat

This invention relates to a washable multi-component magnetic floor mat. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein.