D06N2201/10

ARTIFICIAL TURF AND PRODUCTION METHOD
20240254700 · 2024-08-01 · ·

The invention provides for a method of manufacturing artificial turf (1000). The method includes creating a polymer mixture, such as polymer mixture (400), where the polymer mixture is at least a three-phase system. The polymer mixture includes a first polymer, a second polymer and a compatibilizer. The first polymer is a polyamide (PA) and the second polymer is a polyethylene (PE). The first polymer is included in an amount of 0.125 percent to 5 percent by weight, the second polymer is included in an amount of 60 percent to 97 percent by weight and the compatibilizer is included in an amount of 0.375 percent to 15 percent by weight. The first polymer and the second polymer are immiscible, and the first polymer forms polymer beads surrounded by the compatibilizer within the second polymer.

LOW WEIGHT MODULAR CARPET COMPONENTS AND METHODS OF MAKING THE SAME
20190077114 · 2019-03-14 ·

A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

KIND OF MULTI-LAYER ARTIFICIAL LEATHER AND A PREPARATION METHOD THEREFOR, AN AUTOMOTIVE SEAT AND AN AUTOMOBILE
20240263388 · 2024-08-08 ·

A preparation method for artificial leather, includes applying a weaving process. The weaving includes adopting at least two groups of warp or weft yarns, and weaving each group of yarns into a monolayer structure to form at least two monolayer structures. Each of the monolayer structures is woven with some of the warp and/or weft yarns in such layer or with some of the warp and/or weft yarns in another layer to form a number of connecting points, such that at least two monolayer structures arranged in an orderly manner as two laminates are connected with each other by the weaving process, thereby forming a multi-layer integrated base fabric. The method includes bonding the base fabric and a resin layer together to form an artificial leather; and punching holes multiple air vent holes in the leather distributed in the resin layer and base fabric in the thickness direction.

CARPET WITH LAYERED NONWOVEN PRIMARY BACKING
20240318379 · 2024-09-26 ·

Provided is a carpet comprising a textile top member, which includes carpet yarns and a nonwoven primary backing that is coupled with the carpet yarns so that the primary backing structurally supports the carpet yarns. The nonwoven primary backing has a layered configuration of fibers where the average fiber diameters of the fibers in one layer differs from the average fiber diameter in the layer or layers adjacent thereto. The layers are configured to mechanically reinforce and stabilize the carpet yarns. A secondary backing is coupled with the textile top member via a thermoplastic material. The carpet can be a carpet tile or a carpet rug.

METHOD FOR MANUFACTURING PRINTING SHEET FOR DIGITAL PRINTING USING SCREEN YARN WOVEN WITH POLYESTER MONOFILAMENT AND PRINTING SHEET FOR DIGITAL PRINTING MANUFACTURED BY THE SAME
20240309581 · 2024-09-19 ·

Provided is a method for manufacturing a printing sheet for digital printing using a screen yarn woven with a polyester monofilament capable of directly outputting (printing) by a digital printing machine (a digital inkjet plotter, a printer, etc.) and a printing sheet for digital printing according to the same, and more particularly, to a method for manufacturing a printing sheet for digital printing using a screen yarn woven with a polyester monofilament by a post-processing including first and second coating processes, a compression process, a drying process, a side cutting process, and a winding process and a printing sheet for digital printing manufactured by the same.

LEATHER-LIKE FABRIC

A leather-like fabric has a feel of natural nubuck leather and a napped feel and air permeability of suede leather, as well as high wear resistance. The leather-like fabric includes a fibrous structure including ultrafine fibers having an average monofilament fineness of 0.0001 dtex or more and 0.5 dtex or less, at least one surface of the fibrous structure being napped, the napped surface having resin layers located discontinuously, and each of the resin layers containing two or more layers.

LIGHT-BLOCKING HIGH OPACITY ARTICLES

A foamed, opacifying element has a porous substrate composed of woven yarn strands composed of a thermoplastic polymer-coated multifilament core. It has a dry foamed composition on an opposing surface of the substrate, which includes: (a) 0.1-40 weight % of porous particles; (b) 10-80 weight %; (c) 0.2-50 weight % of one or more additives selected from the group consisting of dispersants, plasticizers, flame retardants, optical brighteners, thickeners, biocides, fungicides, tinting colorants, metal flakes, and inert inorganic or organic fillers; (d) less than 5 weight % of water; and (e) at least 0.002 weight % of an opacifying colorant different from all of the one or more additives of (c), which opacifying colorant absorbs electromagnetic radiation having a wavelength of 380-800 nm. The elements have a light-blocking value (LBV) of at least 4 and can have a bending stiffness that is greater than 0.15 milliNewtons-meter.

Conjugated fiber, base body for artificial leather, and artificial leather

The present invention provides a conjugated fiber suitable for use as a crimped fiber capable of producing an artificial leather having highly dense texture and good quality. The present invention also provides a base body for an artificial leather and an artificial leather produced by using such conjugated fiber. The conjugated fiber of the present invention includes a conjugated fiber comprising a readily soluble polyester component and a less readily soluble component, and the readily soluble polyester component comprises a copolymerized polyester having 5 to 10% by mole of 5-sodium sulfoisophthalate copolymerized therewith and the readily soluble polyester component contains a polyalkylene glycol. The polyalkylene glycol is in the form of streaks extending in longitudinal direction of the fiber in the longitudinal cross section of the conjugated fiber.

MATERIAL FOR A PRIMARY CARPET BACKING

A material for a primary carpet backing including a nonwoven fabric including first bicomponent core/sheath fibers including a first thermoplastic polymer in the core and a second thermoplastic polymer in the sheath and second bicomponent core/sheath fibers including a third thermoplastic polymer in the core and a fourth thermoplastic polymer in the sheath, wherein the first thermoplastic polymer in the core of the first bicomponent core/sheath fibers is of a different polymer family as the third thermoplastic polymer in the core of the second bicomponent core/sheath fibers, and wherein the second thermoplastic polymer in the sheath of the first bicomponent core/sheath fibers and the fourth thermoplastic polymer in the sheath of the second bicomponent core/sheath fibers are polymers of the same polymer family, preferably having the same melting temperature.

Laminated sheet and method of manufacturing the same

A laminated sheet includes a base cloth layer having a porous structure obtained by impregnating a woven fabric, which has a tear strength by a trapezoid method of 150 N or more in the longitudinal direction and 100 N or more in the lateral direction, with a resin composition containing a polyurethane resin and an organic flame retardant, and a skin layer layered on the base cloth layer, and has plural air holes penetrating in the thickness direction.