Systems and methods are provided for forming a cable. In one embodiment, a system for forming a cable comprises a non-driven roll station having a plurality of rolls for forming a shape of one or more strands associated with a first layer of the cable. Movement of the plurality of rolls of the non-driven roll station occurs passively during travel of the one or more strands associated with the first layer of the cable. The system further comprises a driven roll station having a plurality of rolls for forming a shape of one or more strands associated with a second layer of the cable. The plurality of rolls of the driven roll station are actively driven to effect movement and speed of the one or more strands associated with the second layer of the cable.

Draw tape for cables including an elongated flexible element made of a helical multifilament rope composed of three filaments or strands helically wound about a common longitudinal axis. According to an additional feature, the rope is hammered. Still according to an improvement, the rope is externally covered by a jacket.

A hybrid strand includes a core and outer wires arranged around the core, wherein at least a part of the outer wires is compressed, wherein the compressed outer wires include a flattened cross-sectional shape, the outer wires are composed of steel, and the core is a fiber core. A corresponding production method produces such a hybrid strand.

A method for producing a rope, wherein fiber bundles are applied with a liquefied matrix material upstream of and/or at a twisting point to form fiber strands, and are embedded into the liquefied matrix material during stranding, by which fiber strands a fiber core of the rope is formed and wires or wire strands are wound about the fiber core. The matrix material of the fiber strands is hardened after the stranding, and the fiber strands are subsequently stranded directly with one another without further application to form the fiber core. Preferably the fiber strands are heated, during or after the stranding thereof to form the fiber core, so that the matrix material softens at least individual fiber strands, preferably all the fiber strands, another of the fiber strands is connected with the matrix material, and is subsequently hardened, forming an integral bond with one another.

In an elevator rope, an inner layer rope includes: a plurality of steel inner layer strands; and a resin inner layer rope coating body that is coated onto an outer circumference. A plurality of outer layer strands are twisted together on an outer circumference of the inner layer rope. The outer layer strands each include: an outer layer strand fiber core; and a plurality of steel wires that are twisted together on an outer circumference of the outer layer strand fiber core.

A method for producing a strand or cable, in which fibers and/or wires are twisted at a twisting point to form the strand or cable. The fibers and/or wires are coated with a liquefied matrix material before and/or at the twisting point and are embedded in the matrix material during twisting. The fibers and/or wires are immersed in the matrix material before and/or at the twisting point and the formed strand or the formed cable is cooled after the twisting in order for the matrix material to solidify, preferably by air or in a cooling liquid, for example water.

An operating wire has a multi-twisted structure constituted by twisting side strands, each formed by twisting element wires together around a core strand. A side element wire of the side strand faces the outside of the operating wire in the radial direction at a site located on the outer circumference of the operating wire and has a flattened surface where a flat portion provided in a portion of the side element wire in the circumferential direction extends in the X axis direction, the length in the X axis direction of the flattened surface being 4.8-11.0 times the diameter of the side element wire, and the pitch magnification of the side strand being 7.0-12.0 times the diameter.

A steel cord for tire belt ply reinforcement includes a cord formed by periodically twisting n wires, wherein the n wires are compressed by rolling, and at least one of the n wires is compressed into a non-circular shape, when n is an odd number, a cross-section of one wire from among the n wires is circular due to rolling, and cross-sections of n1 wires from among the n wires are non-circular, and when n is an even number, cross-sections of two wires from among the n wires are circular due to rolling, and cross-sections of n2 wires from among the n wires are non-circular due to rolling.

A wire rope for face shovels or draglines, comprising: a core, said core is made from a plurality of core strands a plurality of outer strands laid on said core, a plurality of separator strands located in the interstices between said core strands and said outer strands, a plastic jacket around said plurality of outer strands, said plurality of separator strands and said core strands, wherein said plurality of separator strands extend from said core strands and in-between each pair of said plurality of outer strands so as to produce and maintain gaps between said pair of said plurality of outer strands; wherein said core strands are compacted, and the gap between said core strands is less than 0.4% of the diameter of the core strand.

A wire rope includes a strand that is formed by winding a plurality of metal wires. The strand includes a core wire and side wires. Each of the side wires is arranged on an outer periphery of the core wire. In a transverse section of the strand, each of the side wires includes end portions positioned at opposite ends in a circumferential direction of the core wire. Each of the end portions includes a contact portion in contact with an end portion of an adjacent side wire, and a non-contact portion not in contact with the adjacent side wire. A Vickers hardness of the contact portion is higher by 1% or more than a Vickers hardness of the non-contact portion. A surface roughness Ra of an outer peripheral surface of each of the side wires is 0.10 m or less.