A wire cable and a device and method for producing the wire cable, wherein a core strand is compacted and then braid strands are stranded on the core strand. The core strand is hammered before stranding of the braid strands in order to smooth the surface thereof. A plastic layer is applied to the core strand before stranding of the braid strands. The braid strands are pressed into the plastic layer while the plastic layer is heated. The core strand is a core cable and the braid strands are strands of the wire cable or the core strand is a heart strand and the braid strands are outer core strands of a core cable of the wire cable. A greater breaking strength of the wire cable is obtained by hammering the core strand in order to smooth it than by compacting a core strand with a roller compressor.

A layer of wires is preliminarily stranded by a layer of strand-through holes, and a first strand cylinder is used for the second pressing and stranding. The next layer of special-shaped single wires is stranded through a second pre-stranding assembly, and then the last layer of wires is stranded through a main stranding mold, thus stranding a plurality of layers at the same time with a compact structure. The outer circumference of the guide roller matches that of the special-shaped single wire, avoiding the reduced quality of stranded cable. The first rotating connector is bowl-shaped and is provided with a layer of strand-through holes together with a structure in which a first pull rod is in fit with the rotating connector and a structure in which a second pull rod is in fit with the rotating connector.

A method for producing a synthetic tensile member having a precisely known and stable length. The invention also comprises equipment configured to carry out the method. A tensile member is prepared by attaching terminations to an assembly of synthetic filaments. The tensile member is then attached to a loading apparatus that subjects the tensile member to a pre-defined loading process. The tensile member is thereby conditioned to a stable length. The length is then measured and a length adjusting component is incorporated into the tensile member to create a precise and stabilized length that is configured for the tensile member's particular application.

In a method for producing a braid that extends in a longitudinal direction, multiple individual strands are interwoven with one another. For this purpose, first and second spools are moved relative to one another, the individual strands being wound onto the spools. The first spools having first individual strands are guided on a path that circulates about the longitudinal axis with the result that the first individual strands are arranged in a helical manner at least in sections about the longitudinal axis. The second spools having second individual strands are arranged with respect to the direction of rotation at fixed angular positions with the result that the second individual strands are incorporated into the braid in a manner in which they extend parallel to the longitudinal direction.

An improved system for handling delicate linear media and in particular to a method and apparatus for winding delicate linear media such as superconducting wire or tape or optical fibers onto a spool. A combination of direct closed loop control and media routing design facilitates the handling of the delicate media without causing damage. The axial tension in the linear media may be closely controlled during winding by means of feedback control loop using tension measurements to control the rotation speeds of the wind-from and wind-to spools. Further, during winding, the delicate linear media is only exposed to large radius bends with no reverse bending. Finally, output devices and features, commercial or otherwise, made possible by delicate linear media handling are revealed. This includes advanced SC devices and features.

In a first embodiment, the invention relates to a stranding machine for wires having two wrap-around rollers having wrap-around tracks arranged on the circumference thereof, whereby the wire can be guided in such a way that the wire runs through the first and second wrap-around tracks preferably in alternation in preferably 8-shaped or 0-shaped wraps. In a second embodiment, the stranding machine has a winding device for winding the wire onto a reel having a laying device that can be moved along a movement axis parallel to the reel axis and having a plurality of rotatably supported deflecting rollers, whereby the wire can be guided in such a way that the wire runs onto and/or from each of the deflecting rollers substantially in the plane of rotation of the deflecting roller. In this way, the produced wire has lower twist and lower torsional stresses, which makes the further processing of the wire, in particular the winding, assembly, crimping, and extrusion of a plastic insulation around the wire easier and which increases the number of possible bending reversal cycles.

An apparatus for producing an assembly of filamentary elements that are wound together in a helix includes a twisting device, a preforming device, and an assembling device. The twisting device is structured to twist at least first and second filamentary elements individually, such that each filamentary element is twisted separately from another filamentary element, to produce at least first and second twisted filamentary elements. The preforming device, which is arranged downstream of the twisting device, is structured to preform each of the twisted filamentary elements individually into separate preformed helixes, to produce at least first and second preformed helixes. The assembling device, which is arranged downstream of the preforming device, is structured to assemble the preformed helixes into an assembly.

A rope and a method of constructing the rope. The rope may be of 1212 braided construction and include a core for its length. The rope includes a plurality of primary strands, and each of the primary strands includes a plurality of fibers which may be made of a high-friction material. The rope also includes a secondary strand surrounded by the plurality of primary strands. The secondary strand includes a plurality of fibers which may be made of a low-friction material.

A system (10) for winding multiple elongated elements (12, 14) simultaneously under a substantially same tension on a single spool (16) comprises one pendulum arm (18) and one set of actuators (22) acting on the pendulum arm (18) and balancing with the sum of tensions of each elongated element (12, 14). The system (10) further comprises one or more balancing arms (26, 40): A first balancing arm (26) is attached to the pendulum arm (18), the other balancing arms (if any) are attached to the first balancing arm (26). Each balancing arm (26) is pivotable upon a balancing arm axis (28). A first set of one or more reversing pulleys (30) is positioned at one side of the first balancing arm axis (28) and a second set of one or more reversing pulleys (32) is positioned at the other side of said balancing arm axis (28). Each of the reversing pulleys (30, 32) guides an elongated element (12, 14) to be wound.

A method for producing a tubular underwater pipe including: assembling a structure of peripheral metal elements (3A, 3B, 3C) wound in an S-Z configuration about a central flexible core (1) as the core is driven in movement along its longitudinal axis; providing an inductive sensor (12) arranged for rotation about the central flexible core (1) in a manner synchronized with the longitudinal movement of the core so that the sensor scans the periphery of the structure opposite and in the immediate proximity of peripheral elements wound about the core and during the assembly step; using the sensor (12) to acquire measurement signals (S) of which the amplitude varies according to whether or not the sensor (12) is located opposite a peripheral element during the rotation of the sensor (12); and using the measurement signals to control the positioning of the assembled peripheral elements.