Disposable article that include fibers formed from compositions comprising thermoplastic polymers and waxes are disclosed, where the wax is dispersed throughout the thermoplastic polymer.

Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

An article including a woven fabric comprising warp yarns and weft yarns, wherein at least one of either the warp yarns or the weft yarns includes: (a) a corespun elastic base yarn having a denier and including staple fiber and an elastic fiber core; and (b) a separate control yarn selected from the group consisting of a single filament yarn, a multiple filament yarn, a composite yarn, and combinations thereof; having a denier greater than zero to about 0.8 times the denier of the corespun elastic base yarn; wherein the woven fabric includes (1) a ratio of corespun base yarn ends to control yarn ends of up to about 6:1; or (2) a ratio of corespun base yarn picks to control yarn picks of up to about 6:1; or (3) both a ratio of corespun base yarn ends to control yarn ends of up to about 6:1; and a ratio of corespun base yarn picks to control yarn picks of up to about 6:1.

The present invention provides a network structure having excellent repeated compression durability, a low repeated compression residual strain and a high hardness retention after repeated compression. A network structure made of a three-dimensional random loop bonded structure obtained by forming random loops with curling treatment of a continuous linear structure including at least one thermoplastic elastic resin selected from the group consisting of a polyolefin-based thermoplastic elastomer, an ethylene-vinyl acetate copolymer, a polyurethane-based thermoplastic elastomer and a polyamide-based thermoplastic elastomer, the continuous linear structure having a fineness of not less than 100 dtex and not more than 60000 dtex, and by making each loop mutually contact in a molten state, wherein The network structure has an apparent density of 0.005 g/cm.sup.3 to 0.20 g/cm.sup.3, a 50%-constant displacement repeated compression residual strain of not more than 15%, and a 50%-compression hardness retention after 50%-constant displacement repeated compression of not less than 85%.

A non-woven fabric that absorbs only a small amount of volatile low molecular weight compound, and that has good texture when used as a non-woven fabric that makes contact with human skin. This thermal bond non-woven fabric containing cyclic olefin resin includes at least: fibers (A) containing at least 50 mass % of a cyclic olefin resin (A1) having a glass transition temperature Tg.sub.A1 C.; and fibers (B) containing at least 10 mass % of either a cyclic olefin resin (B1) having a glass transition temperature Tg.sub.B1 C., or a crystalline thermoplastic resin (B2) having a melting point Mp.sub.B2 C.; the fibers (A) and the fibers (B) being heat-spliced together; wherein Tg.sub.A1>Tg.sub.B1 or Tg.sub.A1>Mp.sub.B2, and either the difference between the glass transition temperature Tg.sub.A1 C. and the glass transition temperature TgB1 C. or the difference between the glass transition temperature Tg.sub.A1 C. and the melting point Mp.sub.B2 C. exceeds 20 C.

Systems for producing M bundles of filaments, wherein M?1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.

The method for producing wet spun fibers/a wet formed film using a double-walled pipe type micronozzle apparatus according to the present invention is a production method, wherein, in a step of extruding an internal phase comprising a fiber/film material and a good solvent for the fiber/film material in a linear form from the circular/rectangular end of the internal pipe of the apparatus into an external phase comprising a poor solvent for the fiber/film material, the external phase flowing in the external pipe of the apparatus, the ratio of the external phase flow rate to the internal phase flow rate is set to 1 or more, and further for the wet spun fibers, the external phase line speed at the orifice portion at which the internal phase and the external phase merge is set to 0.1 ms.sup.1 or more.

Disposable article or nonwoven that includes a first fiber layer comprising a plurality of fibers, each of which comprising an intimate admixture of a thermoplastic polymer, and a wax and/or oil, wherein at least some of the wax and/or oil is exposed at an outer surface of the fibers and wherein a surface energy treatment is disposed on at least some of the plurality of fibers; and a second fiber layer that is adjacent the first fiber layer and that comprises a plurality of cellulosic fibers.

Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

In one aspect, the present disclosure provides a method. The method may include placing an upper on a last, where the upper includes a lower perimeter edge secured to a lasting element, and where the last includes an opening for receiving the lasting element. The method may further include feeding the lasting element at least partially through an opening of the last and tensioning the lasting element to tighten the upper around the last by pulling the tensioning element at least partially through the opening.