A composite is prepared through extrusion by supplying a thermoplastic resin to a main feeder, followed by supplying a plurality of carbon fiber groups to a side feeder, wherein the carbon fiber groups include a plurality of carbon fiber single yarns having a length of about 6 cm to about 8 cm and unidirectionally aligned.

Disclosed are interfacially modified particulate and polymer composite material for use in injection molding processes, such as metal injection molding and additive process such as 3D printing. The composite material is uniquely adapted for powder metallurgy processes. Improved products are provided under process conditions through surface modified powders that are produced by extrusion, injection molding, additive processes such as 3D printing, Press and Sinter, or rapid prototyping.

Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

Disclosed herein is a thermoplastic resin fiber that uses highly versatile resin raw materials but exhibits high extensibility that is conventionally unknown. With a view to providing a method for producing the fiber and a fabric using the fiber, the thermoplastic resin fiber includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, and has a fracture elongation of 50% or more, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The fabric uses the thermoplastic resin fiber. The method includes a spinning step in which a thermoplastic resin composition obtained by melt-kneading a melt-kneaded product of the polyamide resin and the modified elastomer and the polyolefin is spun into a fiber.

The present invention can provide a fiber-reinforced expanded particle molded article having a reinforcing material fused and integrated with the surface of an expanded molded article, wherein the reinforcing material is a fabric or a braided product produced by weaving a linear composite material produced by melting and integrating a thermoplastic fiber comprising a low-melting component fiber and a high-melting component fiber, as two or more threads selected from the group consisting of a warp, a weft and a slant thread, the fiber-reinforced expanded particle molded article exhibiting an excellent reinforcing effect; and a method for economically producing the molded article by in-mold molding with a small number of steps.

A piezoelectric fabric can include: a non-woven, continuous fiber mat comprising: a polymer; and a plurality of piezoelectric ceramic particles. The piezoelectric fabric can be produced by electrospinning. The method of electrospinning can include: forming a continuous fiber of material comprising: flowing a fluid through a needle, wherein the fluid comprises: the polymer; a base fluid; and the piezoelectric ceramic particles; and applying a voltage to create an electric field between a tip of the needle and a collector during fluid flow; and collecting the continuous fiber on the collector. The piezoelectric fabric can exhibit improved performance and piezo thermal stability.

An elastic and conductive fiber includes a cladding with a channel and a conductor disposed therein. The cladding may be made of a thermoplastic elastomer. The conductive fiber includes an excess length of conductor disposed inside of the channel so that the conductive fiber can stretch without applying substantial strain to the conductor and without substantially changing the electrical resistance of the conductive fiber. The conductor inside of the channel may have a buckled shape or a helical shape.

A hook-and-loop fastener has a hook element comprising a substrate having a face from which projects a multiplicity of hooks and a loop element formed by of a fiber web. The fiber web is formed by a homogenous mixture of first multicomponent filaments each formed by a high-melting-point polymer and a low-melting-point polyolefinic polymer and second polyolefinic monocomponent filaments. The first filaments constitute between 20% and 80% by weight of the mixture. The fiber web has a face formed with a patterned array of dense bonded regions of a predetermined small thickness interspersed with less dense open regions of a predetermined big thickness substantially greater than the small thickness of the small thickness interspersed with less dense open regions of a predetermined big thickness substantially greater than the small thickness of the bonded regions so that the filaments of the open regions form loops.

A method for forming a fiber is provided. The method comprises extruding a matrix polymer and a nanoinclusion additive to form a thermoplastic composition in which the nanoinclusion additive is dispersed within a continuous phase of the matrix polymer. The extruded thermoplastic composition is thereafter passed through a spinneret to form a fiber having a porous network containing a plurality of nanopores, wherein the average percent volume occupied by the nanopores within a given unit volume of the fiber is from about 3% to about 15% per cm.sup.3.

A non-woven fabric that absorbs only a small amount of volatile low molecular weight compound, and that has good texture when used as a non-woven fabric that makes contact with human skin. This thermal bond non-woven fabric containing cyclic olefin resin includes at least: fibers (A) containing at least 50 mass % of a cyclic olefin resin (A1) having a glass transition temperature Tg.sub.A1 C.; and fibers (B) containing at least 10 mass % of either a cyclic olefin resin (B1) having a glass transition temperature Tg.sub.B1 C., or a crystalline thermoplastic resin (B2) having a melting point Mp.sub.B2 C.; the fibers (A) and the fibers (B) being heat-spliced together; wherein Tg.sub.A1>Tg.sub.B1 or Tg.sub.A1>Mp.sub.B2, and either the difference between the glass transition temperature Tg.sub.A1 C. and the glass transition temperature TgB1 C. or the difference between the glass transition temperature Tg.sub.A1 C. and the melting point Mp.sub.B2 C. exceeds 20 C.