A novel carpet tile is provided with a roller applied polyurethane adhesive layer at a rate of less than 45 ounces per square yard, resulting in a lightweight backing with exceptional dimensional stability.

A textile component includes a yarn which includes a thermoplastic material. A blowing agent with at least activation condition is included into the textile, either by inclusion in the yarn or impregnating in the textile after forming an un-foamed textile. Upon triggering the activation condition of the blowing agent, the blowing agent introduces a plurality of cavities, i.e. cells, into the thermoplastic material. The textile then comprises a multicellular foam area of the textile wherein the multicellular foamed area comprises a multicellular foam surrounding a core yarn. The textile, in either its un-foamed or foamed condition, can be incorporated into a variety of articles, such as an article of footwear.

An article, such as an article of footwear includes, a textile component. The textile component includes a yarn. The yarn includes a thermoplastic material and a blowing agent with an activation condition. Upon triggering the activation condition of the blowing agent, the blowing agent introduces a plurality of cavities, i.e. cells, into the thermoplastic material, creating a multicellular foam area of the textile.

A knitted component may include a first area, where the first area includes a plurality of knit loops comprising a first yarn. The knitted component may also include a second yarn at least partially inlaid within the first area of the knitted component such that the second yarn extends between at least a first loop and a second loop of the plurality of knit loops. The second yarn may have a foamable material comprising a blowing agent and a thermoplastic polymer.

Described herein is a weft-knitted spacer fabric and a preparation method thereof, a polyurethane foam composite material comprising including the fabric, a preparation method of the composite material and its use in shoe materials. The weft-knitted spacer fabric consists of an upper surface layer, intermediate spacer yarns, and a lower surface layer, and the upper surface and the lower surface layer are connected by the tuck of the spacer yarns in the upper surface and the lower surface layer to form a three-dimensional structure in an integrated manner. The different selected tuck needle changes the connecting distance and the number of connections of the tuck, and the thickness of the spacer fabric and the arrangement density of the spacer yarns are changed by the action of the upper and lower surface layers of elastic yarns.

The invention provides a foamed fabric structure and a manufacturing method thereof. The foamed fabric structure includes a plurality of interwoven thermoplastic polyester elastomer yarns, wherein the plurality of thermoplastic polyester elastomer yarns are foamed. The manufacturing method of the foamed fabric structure of the invention includes the following steps: providing thermoplastic polyester elastomers; mixing a foaming agent into the thermoplastic polyester elastomers to form a thermoplastic polyester elastomer mixture; drawing yarns from the thermoplastic polyester elastomer mixture to obtain thermoplastic polyester elastomer mixture yarns; weaving the plurality of thermoplastic polyester elastomer mixture yarns to obtain thermoplastic polyester elastomer fabric; and foaming the thermoplastic polyester elastomer fabric to obtain the foamed fabric structure.

Provided is a nonwoven fabric structure containing an odd-shaped fiber. The odd-shaped fiber has bubbles inside and has a cross-sectional shape that is an irregular, non-circular cross-section. Further, it is preferable that the cross-sectional shape of the odd-shaped fiber changes in the fiber length direction, the odd-shaped fiber has a crystallinity of 40% or less, and the odd-shaped fiber is made of at least two kinds of thermoplastic resins. It is also preferable that that the nonwoven fabric structure contains a heat fusible fiber, the odd-shaped fiber is present in the form of a net-like fiber sheet, and the odd-shaped fiber is in the form of short fibers. In addition, a method for producing such a nonwoven fabric structure is a method in which a thermoplastic resin containing a foaming agent is extruded through a slit die to give an odd-shaped fiber having bubbles inside, followed by three-dimensional shaping.

Described herein is a weft-knitted spacer fabric and a preparation method thereof, a polyurethane foam composite material including the fabric, a preparation method of the composite material and its use in shoe materials. The weft-knitted spacer fabric consists of an upper surface layer, intermediate spacer yarns, and a lower surface layer, and the upper surface and the lower surface layer are connected by the tuck of the spacer yarns in the upper surface and the lower surface layer to form a three-dimensional structure in an integrated manner. The different selected tuck needle changes the connecting distance and the number of connections of the tuck, and the thickness of the spacer fabric and the arrangement density of the spacer yarns are changed by the action of the upper and lower surface layers of elastic yarns.

An article, such as an article of footwear includes, a textile component. The textile component includes a yarn. The yarn includes a thermoplastic material and a blowing agent with an activation condition. Upon triggering the activation condition of the blowing agent, the blowing agent introduces a plurality of cavities, i.e. cells, into the thermoplastic material, creating a multicellular foam area of the textile.

Described herein is a 3D spacer fabric reinforced composite, a process for producing it, a method of using it in footwear, and a footwear including it.