The present disclosure provides cover systems for covering components of a cabin interior of a vehicle, such as an automobile, a train car, a bus, a boat, or an aircraft, among others. For instance, the cover systems may cover one or more of a seat and a floor, among others, of the cabin interior. The fabric cover systems may absorb or partially absorb one or more of low-frequency sounds, such as low-frequency noise emitted by an engine, and high-frequency sounds, among others. The fabric cover systems may absorb or partially absorb odor molecules. The fabric covering systems may include multiple layers. For instance, one of the layers may include activated carbon fibers. The activated carbon fibers may absorb or partially absorb one or more of sounds, liquids, and odors, among others.

A moisture resistant carpet composition exhibiting exceptional delamination strength and methods of making same are disclosed.

A method for manufacturing pellets from polymer, comprising: (1) melting polymer flakes in a first section of a melt processing unit to create a first single stream of polymer melt; (2) separating the first single stream of polymer melt into multiple streams of polymer melt by means of a separation element; (3) passing the multiple streams through a multiple stream section of said melt processing unit and exposing the multiple streams to a pressure within the multiple stream section of the melt processing unit as the multiple streams pass through the multiple stream section; (4) recombining the multiple streams into at least one combined stream of polymer melt; and (5) cooling the polymer melt and forming said pellets from the at least one combined stream. The intrinsic viscosity of the at least one combined stream may be determined and, in response, the chamber pressure within the multiple stream section adjusted.

This application is directed to polymer blends of polyethylene naphthalate, polytrimethylene terephthalate, and polyethylene naphthalate, for use in fibers, such as carpet fibers, and other applications. This application is also directed to methods of producing such polymer blends and fibers.

The disclosure generally relates to bicomponent fibers, and more particularly, methods to make bicomponent fibers and articles comprising them, wherein a first extruded component has a moisture level less than a second extruded component. The bicomponent fibers may comprise polyesters and are useful in articles such as carpets and fabrics.

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 25 millibars or another predetermined pressure; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A yarn may include at least one filament formed from a polymer composition comprising: a polymer at an amount ranging from 95 wt % to 99.99 wt %; a carbon-based nanomaterial at an amount ranging from 0.01 wt % to 5 wt %. A method may include melt spinning a polymer composition to produce a yarn, where the polymer composition includes a polymer at an amount ranging from 95 wt % to 99.99 wt %; a carbon-based nanomaterial at an amount ranging from 0.01 wt % to 5 wt %.

Disclosure provides a twisted and heat-set Bulked Continuous side-by-side bi-component Filament (BCF) yarn including a plurality of side-by-side bi-component filaments, each includes first and second polymer components. The first polymer component forms a first side of the side-by-side bi-component filaments, and includes polybutylene terephthalate (PBT) in at least 25 and up to 75 volume percent of the filament in the BCF yarn. Further, the second polymer component forms a second side of the side-by-side bi-component filaments, and includes one of polyethylene terephthalate (PET) or polylactic acid (PLA) in at most 75 and down to 25 volume percent of the filament in the BCF yarn. The twisted and heat-set BCF yarn is obtained by a single-step continuous process, and subsequently followed by steps of twisting and/or cabling and heat-setting. The twisted and heat-set BCF yarn as obtained exhibits an elongation to break in a range of 40% to 65%, and floor covering manufactured from the yarn exhibits a Hexapod rating after 12000 cycles of more than 2.

The invention provides a flame retardant material comprising a substrate, an optionally corona-treated coating on the substrate, the coating comprising a polyolefin composition comprising a) an ethylene based plastomer with a density in the range of 0.857 to 0.915 g/cm.sup.3 and an MFR.sub.2 in the range 0.5-30 g/10 min; b) a propylene based plastomer with a density in the range of 0.860 to 0.910 g/cm.sup.3 and an MFR.sub.2 in the range 0.01-30 g/10 min; and c) a flame retardant, a primer layer on top of the coating and a lacquer topcoat.

The invention provides an antimicrobial fiber which exhibits excellent antimicrobial properties even without the addition of antimicrobial agents and can remain antimicrobial even after repeated washing. The antimicrobial fiber comprises a fiber having on a surface thereof a polyacetal copolymer (X) containing oxyalkylene groups, the molar amount of oxyalkylene groups in the polyacetal copolymer (X) being 0.2 to 5 mol % relative to the total of the molar amount of oxymethylene groups and the molar amount of oxyalkylene groups.