A method and system for heating a hydraulic digester, such as a single-vessel hydraulic digester, which has a top separator, a level of chips and a liquid phase above the level of chips. The method includes: a. entraining chips in liquor to produce a slurry having a first temperature, b. feeding the slurry of chips to the digester through the top separator, c. supplying direct steam to the liquid phase between the level of chips and the top separator to heat the slurry to a second temperature for the impregnation stage, wherein the steam is fed by using at least one steam injector having a plurality of steam discharge openings; and d. heating the slurry to a third temperature and cooking the chips in a cooking zone, and withdrawing the cooked pulp from the bottom of the digester.

Described herein is a method for processing straw into an intermediate straw product. The method comprises: (a) treating straw with an alkaline solution having a p H of between about 10 and about 14, at a temperature of between about 20 C. and about 80 C., for a period of between about 6 hours and about 30 hours; (b) separating excess alkaline solution and the treated straw from each other; and (c) maintaining the treated straw in an anaerobic environment at a temperature of between about 30 C. and about 45 C., for a period of between about 6 hours and about 30 hours to produce an intermediate straw product. Also described is an intermediate product produced by the method; a method for extracting lignin from straw; lignin thereby produced; a method for extracting cellulose fibers from straw to produce paper pulp; cellulose fibers and paper pulp thereby produced; a method for producing a paper pulp product or a paper product; a product thereby produced; and a container and apparatus for processing straw according to the methods described.

Described herein is a method for processing straw into an intermediate straw product. The method comprises: (a) treating straw with an alkaline solution having a p H of between about 10 and about 14, at a temperature of between about 20 C. and about 80 C., for a period of between about 6 hours and about 30 hours; (b) separating excess alkaline solution and the treated straw from each other; and (c) maintaining the treated straw in an anaerobic environment at a temperature of between about 30 C. and about 45 C., for a period of between about 6 hours and about 30 hours to produce an intermediate straw product. Also described is an intermediate product produced by the method; a method for extracting lignin from straw; lignin thereby produced; a method for extracting cellulose fibers from straw to produce paper pulp; cellulose fibers and paper pulp thereby produced; a method for producing a paper pulp product or a paper product; a product thereby produced; and a container and apparatus for processing straw according to the methods described.

A system for treatment of a biomass material and a method for transporting biomass material, said system comprising: a first vessel (3) in which said biomass material is treated at a first pressure;a second vessel (5) in which said biomass material is collected at a second pressure which is lower than the first pressure; anda transporting pipe (7) connecting an outlet (9) of the first vessel (3) with an inlet (11) of the second vessel (5) for transporting the biomass material from the first vessel to the second vessel, wherein said transporting pipe (7) comprises at least one restriction (13) for control of the flow in the transporting pipe and hereby providing a pressure drop to the transported biomass material, wherein at least one of said at least one restriction (13) is provided somewhere in the second half of the length of the transporting pipe (7) starting from the first vessel (3) and ending at the second vessel (5).

A system for treatment of a biomass material and a method for transporting biomass material, said system comprising: a first vessel (3) in which said biomass material is treated at a first pressure;a second vessel (5) in which said biomass material is collected at a second pressure which is lower than the first pressure; anda transporting pipe (7) connecting an outlet (9) of the first vessel (3) with an inlet (11) of the second vessel (5) for transporting the biomass material from the first vessel to the second vessel, wherein said transporting pipe (7) comprises at least one restriction (13) for control of the flow in the transporting pipe and hereby providing a pressure drop to the transported biomass material, wherein at least one of said at least one restriction (13) is provided somewhere in the second half of the length of the transporting pipe (7) starting from the first vessel (3) and ending at the second vessel (5).

The instant disclosure provides a continuous horizontal digester including a cylindrical pressure cooker capable of rotating by taking its central axis as an axis; a charging apparatus disposed at one end of the cooker which is communicated with an inner cavity of the cooker and can seal the cooker; and a discharging device disposed at the other end of the cooker and communicated with the inner cavity of the cooker, the discharging device is located on the central axis of the cooker. The continuous horizontal digester further includes a cooking device configured to cook the materials in the cooker.

The instant disclosure provides a continuous horizontal digester including a cylindrical pressure cooker capable of rotating by taking its central axis as an axis; a charging apparatus disposed at one end of the cooker which is communicated with an inner cavity of the cooker and can seal the cooker; and a discharging device disposed at the other end of the cooker and communicated with the inner cavity of the cooker, the discharging device is located on the central axis of the cooker. The continuous horizontal digester further includes a cooking device configured to cook the materials in the cooker.

In one example, a process includes providing a system with a first vessel and a second vessel; providing a biomass comprising lignin, hemicellulose and cellulose fibers into said first vessel; providing an aqueous acidic composition comprising an acid; providing a modifier component; providing a peroxide component; exposing said biomass to said sulfuric acid, modifier and peroxide components, creating a reaction mass; mixing said reaction mass; and allowing said sulfuric acid component and peroxide component to come into contact with said biomass for a period of time sufficient to a delignification reaction to occur and remove a pre-determined amount of said lignin from said biomass. The pre-determined amount may be assessed by determining a first remaining peroxide concentration in the reaction mass, with a suitable apparatus, when said first remaining peroxide concentration is reached, the biomass is transferred to said second vessel.

In one example, a process includes providing a system with a first vessel and a second vessel; providing a biomass comprising lignin, hemicellulose and cellulose fibers into said first vessel; providing an aqueous acidic composition comprising an acid; providing a modifier component; providing a peroxide component; exposing said biomass to said sulfuric acid, modifier and peroxide components, creating a reaction mass; mixing said reaction mass; and allowing said sulfuric acid component and peroxide component to come into contact with said biomass for a period of time sufficient to a delignification reaction to occur and remove a pre-determined amount of said lignin from said biomass. The pre-determined amount may be assessed by determining a first remaining peroxide concentration in the reaction mass, with a suitable apparatus, when said first remaining peroxide concentration is reached, the biomass is transferred to said second vessel.

One embodiment provides an apparatus for cooking lignocellulosic material, comprising a pressurizable, inclined top separator including a sluicing liquor inlet for receiving a sluicing mixture comprising impregnated lignocellulosic material and sluicing liquor, a hot black liquor inlet, an excess liquor outlet, and an impregnated lignocellulosic material outlet; a continuous digester vessel including an impregnated lignocellulosic material inlet in communication with the impregnated lignocellulosic material outlet, and a warm black liquor outlet; and a black liquor circulation and heating loop including a warm black liquor inlet in communication with said warm black liquor outlet, a heater for heating warm black liquor to produce hot black liquor, and a hot black liquor outlet in communication with said hot black liquor inlet. Methods of making and using the apparatus are also provided.