A papermaking fabric for fibrous web forming or processing machines extends in MD and CD-directions and includes top and bottom fabric layers bound by binder yarns. The top layer is a web contacting side with top weave structures having interwoven first MD and first CD-yarns. The bottom layer is a machine contacting side with bottom weave structures having interwoven second MD and second CD-yarns. The top weave structure has repeats and forms fiber compression areas and fiber support areas recessed in thickness direction of the fabric relative to the fiber compression areas on the web side and fiber support areas separated by fiber compression areas or vice versa. A fiber compression area has adjacent top MD-floats on the web side or adjacent top CD-floats on the web side and a fiber support area has first MD and first CD-yarns interwoven in plain weave.

[Problem] To provide a nozzle cap that hardly causes clogging in the nozzle hole even when used for a long time, a nozzle device having such a nozzle cap and a spraying method of a chemical solution.

[Solution] The present invention relates to a nozzle cap 100 to be used for a nozzle device for spraying a chemical solution to wet paper, wire, felt, press rollers, dryer rollers, canvas or guide rollers in a paper machine, which is provided with: an air cap part 10 that is provided with a first base part 11 having a cylinder shape with a lid, with a nozzle hole 13 formed on the first base part 11; and a liquid cap part 20 that is provided with a second base part 21 having a disc-shape and a protruding part 22 that is formed on the second base part 21, and in this structure, a plurality of chemical solution spraying air holes 22b are formed on the second base part 21, and into a space part S formed between the first base part 11 and the second base part 21, with the first base part 11 and the second base part 21 being fitted to each other, a chemical solution is flowed from the protruding part 22, and air is also flowed in from the chemical solution spraying air holes 22b so that the chemical solution from the nozzle holes 13 is sprayed by the air, and the lid part b 11a has a lower surface having a plane shape so that the air flowed in from the chemical solution spraying air holes 22b are made to collide with the lower surface of the lid part 11a through the space part S.

A system for forming a facer includes a hydroformer that receives a first fluid and a second fluid. A first fluid line is configured to deliver the first fluid to a first inlet pipe and a second fluid line configured to deliver the second fluid to a second inlet pipe. The first fluid line includes a first fiber source that stores a first type of fibers and a first thick stock pump that pumps the first type of fibers to the first inlet pipe. The second fluid line includes a second fiber source that stores a second type of fibers and a second thick stock pump that pumps the second fluid to the second inlet pipe. The first fluid and second fluid are simultaneously poured or delivered onto a porous belt or surface to form the facer.

A system for forming a facer includes a hydroformer that receives a first fluid and a second fluid. A first fluid line is configured to deliver the first fluid to a first inlet pipe and a second fluid line configured to deliver the second fluid to a second inlet pipe. The first fluid line includes a first fiber source that stores a first type of fibers and a first thick stock pump that pumps the first type of fibers to the first inlet pipe. The second fluid line includes a second fiber source that stores a second type of fibers and a second thick stock pump that pumps the second fluid to the second inlet pipe. The first fluid and second fluid are simultaneously poured or delivered onto a porous belt or surface to form the facer.

A method is disclosed for increasing strength properties, preferably burst strength and SCT strength, of a paper or board product. The paper or board product is manufactured from a fibrous web produced by a multilayer headbox, where an aqueous layer is formed between at least a first and a second fibre layer formed from fibrous stock suspension(s), and where feed water for the aqueous layer includes at least one cationic polymer. The method of the invention includes adding an anionic additive selected from a group comprising anionic synthetic organic polymers, anionic polysaccharides, and any of their combinations to the feed water before formation of the aqueous layer.

A method is disclosed for increasing strength properties, preferably burst strength and SCT strength, of a paper or board product. The paper or board product is manufactured from a fibrous web produced by a multilayer headbox, where an aqueous layer is formed between at least a first and a second fibre layer formed from fibrous stock suspension(s), and where feed water for the aqueous layer includes at least one cationic polymer. The method of the invention includes adding an anionic additive selected from a group comprising anionic synthetic organic polymers, anionic polysaccharides, and any of their combinations to the feed water before formation of the aqueous layer.

A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

The present invention provides compositions comprising cellulose fibers and cellulose ester fibers and wet laid articles made from the compositions, as well as wet laid processes to produce these compositions. More specifically, the present invention provided compositions comprising cellulose fibers and cellulose acetate fibers and wet laid articles made from these compositions as well as wet laid processes to produce these compositions. The present invention also relates to developing a composition, process, wet laid product, or articles exhibiting any one of many desired benefits.

A paper manufacturing system includes a paper machine that has a headbox to contain a slurry of fluid mixed with cellulosic fibers. The headbox has an opening therein to direct the slurry outwardly from the headbox. A turbulence unit is positioned within the headbox to agitate the slurry when the slurry travels through the headbox and out of the opening. In this way the turbulence unit facilitates a random organization of the cellulosic fibers in the slurry when the slurry leaves the headbox. The turbulence unit includes a plurality of cylinders and each of the cylinders urges the slurry to swirl into a plurality of eddies when the slurry passes around each of the cylinders. Each of the cylinders is comprised of a carbon fiber material to inhibit adhesion between the cellulosic fibers and the cylinders.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.