The invention relates to a system of producing MFC (micro fibrillated cellulose) having a process device (30) of a pulper, a refiner or a screen configured to process MFC suspension to consistency of 0.5-5%. The system has a continuous pressing means (15; 25, 26) configured to dry the MFC suspension to a consistency of 6-60%. A method of producing MFC has at least one process stage (30) which processes a MFC suspension to a consistency of 0.5-5% by a process device (30). In the process stage the MFC suspension is pulped in a pulping stage in a pulper and/or refined in a refining stage by a refiner and/or screened in a screening stage by a screen. The MFC suspension having the consistency of 0.5-5% is dried in a drying stage of continuous pressing (15, 25, 26) by continuous a pressing device (15, 25, 26) to a consistency of 6-60%.

A structured tissue product produced using a structured or imprinting fabric and a press roll. The tissue product has at least two plies, and has a crumple resistance of less than 30 grams force and an average peak to valley depth of at least 65 microns.

A pneumatically actuated doctoring device for paper machine de-watering/paper forming is provided having a base member supported on a papermaking machine structure, and a blade support with a fabric contact element. A single pneumatic air tube having first and second attachments on opposing sides is also provided. The first attachment engages the base member and the second attachment engages the blade support. The tube is configured for connection to a pressurized air source and a vacuum source to extend or retract the blade support. A linkage arrangement is connected between the blade support and the base member and includes first and second links located between the base member and the support member. The links each have a pivotal connection to the base member and provide for a fixed orientation of the blade support relative to the base member as the pneumatic air tube extends or retracts the blade support.

The present invention relates to a method for manufacturing a barrier film comprising highly refined cellulose, said method comprising: a) providing a highly refined cellulose pulp suspension comprising highly refined cellulose pulp having a Schopper-Riegler (SR) number in the range of 40-98 as determined by standard ISO 5267-1 and a content of fibers having a length >0.2 mm of at least 7 million fibers per gram based on dry weight, at a consistency in the range of 0.1-1.5 wt %; b) forming a web of the highly refined cellulose pulp suspension and dewatering the web in a paper machine former on a wire to a consistency of at least 5 wt % to obtain a substrate web, wherein the white water removed from the pulp contains 2-25 wt %, preferably 5-20 wt % and more preferably at least 5-15 wt % of the solids of the highly refined cellulose pulp suspension provided in step a); c) optionally further dewatering and optionally drying the substrate web; d) coating the optionally further dewatered and optionally dried substrate web with a coating suspension comprising cellulose fines or microfibrillated cellulose to obtain a coated web; and e) dewatering and/or drying the coated web to obtain a barrier film comprising highly refined cellulose.

A method of making a fibrous sheet. The method includes forming a nascent web from an aqueous solution of papermaking fibers, dewatering the nascent web to form a dewatered web having a consistency from about ten percent solids to about seventy percent solids, moving the dewatered web on a transfer surface, and transferring the dewatered web from the transfer surface to a molding roll at a molding zone. The molding roll includes an exterior and a patterned surface on the exterior of the molding roll. Papermaking fibers of the dewatered web are redistributed on the patterned surface in order to form a molded paper web. The method also includes transferring the molded paper web to a drying section and drying the molded paper web in the drying section to form a fibrous sheet.

A method of making a fibrous sheet including bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A roll for molding a fibrous sheet. The roll includes a cylindrical shell and a vacuum box. The cylindrical shell is configured to be rotatably driven and is permeable to allow air to be moved through the cylindrical shell. The cylindrical shell has a permeable patterned surface on an exterior surface of the cylindrical shell. The permeable patterned surface has at least one of a plurality of recesses and a plurality of projections. The density of the at least one of the plurality of recesses and the plurality of projections is greater than about fifty per square inch. The vacuum box is positioned on the inside of the cylindrical shell and is configured to draw air from the exterior surface of the cylindrical shell to an interior surface of the cylindrical shell. The vacuum box is stationary with respect to the rotation of the cylindrical shell.

A method of making a fibrous sheet. The method includes forming a nascent web from an aqueous solution of paper-making fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form a molded paper web. The method further includes drying the molded paper web in a drying section to form a fibrous sheet.

A composite product comprising a fibrous material (A) and a polymer material (B), wherein the composite product is formed as a sheet, by wet web formation and wherein said web is formed from a suspension of said fibrous material and said polymer material in a double wire press (2a and 2b).

The invention relates to a method of making a structured fibrous web (W). The method comprises forming a fibrous web (W) and conveying the formed fibrous web on a water receiving felt (5) to a dewatering nip (PN) formed by a first press unit (8) and a second press unit (9) and where an endless belt (11) is passed through the nip together with the fibrous web 5 (W) and the water receiving felt (5), The endless belt has a side which is covered by a polymer and which contacts the fibrous web (W) in the dewatering nip (PN). After the dewatering nip, the web (W) is transferred with a speed difference to an endless structured clothing (12) which is permeable to air and has protruding knuckles (40) on the side that contacts the fibrous web (W) and which protruding knuckles (49) give the structured clothing (12) a topographic surface 10 area which, for a given length of the structured clothing (12) in the machine direction and a given width of the structured clothing in the cross machine direction, exceeds the plain surface area of a part of the endless belt (11) having an equal length and width. The structured clothing is operated at a speed which is so much lower than the speed of the endless belt (11) that the relative difference in speed between the endless belt (11) and the structured (12) fabric 15 corresponds to the relative difference in surface area between the endless belt (11) and the structured clothing. In this way, the fibers of the fibrous web (W) will be evenly distributed on the structured clothing (12). The invention also relates to a creped fibrous web (W) having a basis weight in the range of 14 g/m.sup.2-40 g/m.sup.2, and having a three-dimensional structure formed by depressed regions (45) and elevated regions (46). The fibers of the fibrous web (W) are 20 evenly distributed over the surface of the creped fibrous web (W).