A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

A sheet having dead-fold properties, wherein said sheet comprises cellulose fibers whereof at least 75%, preferably at least 90%, or more preferably at least 95% of said cellulose fibers have a fiber length of less than 1 mm, and wherein the tensile strength ratio (MD/CD) of the film is above 1.4, preferably higher than 1.6 and most preferably higher than 1.8.

A sheet having dead-fold properties, wherein said sheet comprises cellulose fibers whereof at least 75%, preferably at least 90%, or more preferably at least 95% of said cellulose fibers have a fiber length of less than 1 mm, and wherein the tensile strength ratio (MD/CD) of the film is above 1.4, preferably higher than 1.6 and most preferably higher than 1.8.

There is provided a method of producing a paper having a grammage according to ISO 536 of 50-250 g/m.sup.2, a Gurley value according to ISO 5636-5 of above 15 s and a stretchability according to ISO 1924-3 in the machine direction of at least 9%, said method comprising the steps of: a) providing a pulp, preferably sulphate pulp; b) subjecting the pulp to refining; c) diluting the pulp from step b) and adding the diluted pulp to a forming wire to obtain a paper web; d) pressing and the paper web from step c); e) drying the paper web from step d); f) compacting the paper web from step e) in a Clupak unit at a moisture content of 32-50%, preferably 37-49%, more preferably 41-49%; g) calendering the paper web from step f), optionally after drying, at a moisture content of 21-40%, preferably 30-40%, more preferably 32-39%; h) drying the paper web from step g).

There is provided a method of producing a paper having a grammage according to ISO 536 of 50-250 g/m.sup.2, a Gurley value according to ISO 5636-5 of above 15 s and a stretchability according to ISO 1924-3 in the machine direction of at least 9%, said method comprising the steps of: a) providing a pulp, preferably sulphate pulp; b) subjecting the pulp to refining; c) diluting the pulp from step b) and adding the diluted pulp to a forming wire to obtain a paper web; d) pressing and the paper web from step c); e) drying the paper web from step d); f) compacting the paper web from step e) in a Clupak unit at a moisture content of 32-50%, preferably 37-49%, more preferably 41-49%; g) calendering the paper web from step f), optionally after drying, at a moisture content of 21-40%, preferably 30-40%, more preferably 32-39%; h) drying the paper web from step g).

A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

A cupstock for making rimmed cups, such as coffee cups, can be manufactured from recycled paper fibers while having a rim-formation index (RFI) and/or structural and flexural factors, based on certain properties of the cupstock to facilitate a quality rim. For example, the RFI can be based on the thickness, ring crush MD, bending stiffness MD, and areal density of the cupstock. The cupstock can be made from 100% recycled fibers from old corrugated cardboard (OCC) and provided with structural and flexural factors within respective ranges to ensure adequate rim formation when converted into a rimmed cup.

A cupstock for making rimmed cups, such as coffee cups, can be manufactured from recycled paper fibers while having a rim-formation index (RFI) and/or structural and flexural factors, based on certain properties of the cupstock to facilitate a quality rim. For example, the RFI can be based on the thickness, ring crush MD, bending stiffness MD, and areal density of the cupstock. The cupstock can be made from 100% recycled fibers from old corrugated cardboard (OCC) and provided with structural and flexural factors within respective ranges to ensure adequate rim formation when converted into a rimmed cup.