A roll for molding a fibrous sheet. The roll includes a cylindrical shell and a vacuum box. The cylindrical shell is configured to be rotatably driven and is permeable to allow air to be moved through the cylindrical shell. The cylindrical shell has a permeable patterned surface on an exterior surface of the cylindrical shell. The permeable patterned surface has at least one of a plurality of recesses and a plurality of projections. The density of the at least one of the plurality of recesses and the plurality of projections is greater than about fifty per square inch. The vacuum box is positioned on the inside of the cylindrical shell and is configured to draw air from the exterior surface of the cylindrical shell to an interior surface of the cylindrical shell. The vacuum box is stationary with respect to the rotation of the cylindrical shell.

A method of making a molded paper web includes bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A method of making a molded paper web includes bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A method of making a fibrous sheet including bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

A method of making a fibrous sheet including bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.

An apparatus for roll-to-roll nanomaterial dispersion papermaking includes a suction pressure for consolidating nanomaterials on a fluid permeable filter in one region of the filter and an opposite pressure region or regions for separating a mat of the consolidated nanomaterials and transferring the mat to a transfer roller. A transfer roller may have a suction pressure within the transfer roller to help transfer the mat from the filter to the transfer roller, for example. An inlet port distributes nanomaterials using row and zone inlets, for example.

A method for manufacturing a molded product of the present disclosure includes a deposition step of depositing a mixture including a fiber and starch in air, a humidification step of applying water to the mixture, and a molding step of heating and pressurizing the mixture applied with water to obtain a molded product. The starch has a gelatinized and then pulverized particle diameter d50 of 0.30 mm or more and 1.0 mm or less, which is the average particle diameter of the finely pulverized product determined by a prescribed measuring method.

A method for manufacturing a molded product of the present disclosure includes a deposition step of depositing a mixture including a fiber and starch in air, a humidification step of applying water to the mixture, and a molding step of heating and pressurizing the mixture applied with water to obtain a molded product. The starch has a gelatinized and then pulverized particle diameter d50 of 0.30 mm or more and 1.0 mm or less, which is the average particle diameter of the finely pulverized product determined by a prescribed measuring method.

There is provided a fiber body manufacturing apparatus including: an accumulating section that forms a web by accumulating a material containing fibers on a first transport belt by a dry method; a transport section that transports the web by peeling off a first surface of the web from the first transport belt, and by bringing a second surface of the web, which is a surface opposite to the first surface peeled off from the first transport belt, into contact with a second transport belt; a water-applying section that applies water toward the first surface of the web in a state where the web is in contact with the second transport belt; and a pressurizing section that pressurizes the web to which the water is applied and which is peeled off from the second transport belt.

There is provided a fiber body manufacturing apparatus including: an accumulating section that forms a web by accumulating a material containing fibers on a first transport belt by a dry method; a transport section that transports the web by peeling off a first surface of the web from the first transport belt, and by bringing a second surface of the web, which is a surface opposite to the first surface peeled off from the first transport belt, into contact with a second transport belt; a water-applying section that applies water toward the first surface of the web in a state where the web is in contact with the second transport belt; and a pressurizing section that pressurizes the web to which the water is applied and which is peeled off from the second transport belt.