A device having at least one pair of free-running cooling rollers for the continuous production of a fibre strip impregnated with polymer, wherein the fibres are continuous fibres and the fibres in the impregnated fibre strip are aligned unidirectionally in the direction of travel of the impregnated fibre strip. Preferably, at least one of the two rollers is equipped with a pair of sealing rings preferably of the same type. Also disclosed is a polymer-impregnated fiber strip, a process for producing a polymer-impregnated fiber strip, and a multilayer composite.

The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.

The invention relates to a roll for use in a manufacture of a fibrous web, which comprises cellulosic fibers. The roll comprises a roll body with a cylindrical surface, and a roll cover, which is arranged to cover the cylindrical surface of the roll body. The cover has a functional layer, which has a polymer matrix and reinforcing material in the form of functional particles and/or functional fibers embedded in the polymer matrix. The functional particles and/or functional fibers has nanocellulose material. The invention relates also to the use of the roll.

The invention relates to a roll for use in a manufacture of a fibrous web, which comprises cellulosic fibers. The roll comprises a roll body with a cylindrical surface, and a roll cover, which is arranged to cover the cylindrical surface of the roll body. The cover has a functional layer, which has a polymer matrix and reinforcing material in the form of functional particles and/or functional fibers embedded in the polymer matrix. The functional particles and/or functional fibers has nanocellulose material. The invention relates also to the use of the roll.

A thermal roller (1) includes: a cylindrical body (2) extending along a longitudinal direction (X-X), the cylindrical body (2) including at least one inner tubular element (3) and at least one outer tubular element (4) that is concentrically arranged around the inner tubular element (3), the inner tubular element (3) includes an outer diameter d and the outer tubular element 4 includes an inner diameter D, being D>d; two hubs (6), each arranged at one end of the cylindrical body (2); at least one heat-exchange chamber (10) realized between the inner tubular element (3) and the outer tubular element (4). The roller includes: a coating layer (11) for the inner tubular element (3) made of plastics, and at least one helical channel (13) between the coating layer (11) and the outer tubular element (4). The helical channel (13) is realized at least partially in the coating layer (11).

An apparatus for producing a web of fibrous material includes a roll having incisions with a depth of 0.01-2.00 mm, a width of 0.01-2.00 mm, and a pitch 0.01-10.00 mm, and rotated at a peripheral velocity v.sub.1 equal to the velocity of an upstream apparatus unit; a belt stretched between transmission rollers that advances at a velocity v.sub.2 less than v.sub.1, wherein v.sub.1/v.sub.2 lies between 1.05 and 1.40; a presser roller rotating at a peripheral velocity v.sub.2, associated with a presser system acting to press the belt against the metal roll with a pressure of 1-200 kg per centimeter; and a system that feeds a sheet of pliable fibrous material between the belt and the roll, the belt having a longitudinal elongation of no more than 5%, dimensional stability along its entire length, a thickness of 1-10 cm, and a hardness 24-70 Shore A.

An apparatus for producing a web of fibrous material includes a roll having incisions with a depth of 0.01-2.00 mm, a width of 0.01-2.00 mm, and a pitch 0.01-10.00 mm, and rotated at a peripheral velocity v.sub.1 equal to the velocity of an upstream apparatus unit; a belt stretched between transmission rollers that advances at a velocity v.sub.2 less than v.sub.1, wherein v.sub.1/v.sub.2 lies between 1.05 and 1.40; a presser roller rotating at a peripheral velocity v.sub.2, associated with a presser system acting to press the belt against the metal roll with a pressure of 1-200 kg per centimeter; and a system that feeds a sheet of pliable fibrous material between the belt and the roll, the belt having a longitudinal elongation of no more than 5%, dimensional stability along its entire length, a thickness of 1-10 cm, and a hardness 24-70 Shore A.

A method for manufacturing a paperboard structure includes passing a paperboard substrate through a hot-hard calender to yield a calendered paperboard substrate, the hot-hard calender including a nip defined by a thermo-roller and a counter roller, wherein a contact surface of the thermo-roller is heated to an elevated temperature. The method then includes applying a basecoat to the calendered paperboard substrate to yield a basecoated paperboard substrate, the basecoat includes a basecoat binder and a basecoat pigment blend. The method further includes applying a topcoat to the basecoated paperboard substrate.

The novel tissue products of the present invention are generally produced by calendering a tissue basesheet using at least one patterned roll. In one embodiment the patterned roll replaces the flat steel roll commonly used in calendering. The elements on the patterned roll provide a means of providing a nip having variable loading that yields a web having a smooth surface without subjecting the web to excessive compression forces and preventing excessive caliper loss. Thus, webs converted according to the present invention have comparable or better surface smoothness compared to webs converted using conventional calendering means and also retain a greater percentage of their caliper and bulk.