A foldable paper-based substrate coated with primer coat and top coat. Primer coat includes a wax-free aqueous dispersion wherein a dry film thereof has a flexibility of at least 1100% for a film thickness from about 1.0 to about 2.5 mm. Top coat is blocking resistant and includes an aqueous dispersion of a polymer providing water resistance, grease or oil resistance, heat resistance, odor barrier, moisture barrier and/or heat sealability to the paper-based product. The top coat aqueous dispersion is characterized in that a dry film thereof has a flexibility of at least 570% for a film thickness from about 1.5 to about 2.5 mm. A process for preparing the coated foldable paper-based substrate includes applying the primer coat to the surface of the paper-based substrate, applying the top coat and drying the coats. The primer coat may be dried before application of the top coat.

A paperboard structure including a paperboard substrate having a first major side and a second major side, a barrier coating layer on the first major side of the paperboard substrate, a top coat on the first major side of the paperboard substrate, wherein the barrier coating layer is positioned between the paperboard substrate and the top coat, and a heat-sealable barrier coating layer on the second major side of the paperboard substrate.

A paper web includes a surface having a plurality of sections. At least one section of the plurality of sections has a plurality of positions. The plurality of positions each has an equal length and is obtained by subdividing the at least one section. The paper web also includes ink applied to the surface of the paper web at some of the plurality of positions.

A paper web includes a surface having a plurality of sections. At least one section of the plurality of sections has a plurality of positions. The plurality of positions each has an equal length and is obtained by subdividing the at least one section. The paper web also includes ink applied to the surface of the paper web at some of the plurality of positions.

A method of controlling a converting line that produces a paper product. The method includes unwinding a paper web from a parent roll on a converting line having a plurality of operational parameters. The paper web includes a plurality of sections and a plurality of marks, with at least one mark assigned to each of the plurality of sections and each mark associated with a paper rating. At least one of the plurality of marks is read with a mark reading unit. The paper rating associated with the at least one mark read by the reading unit is obtained. At least one operational parameter of the converting line based upon the obtained paper rating is changed. The paper web is converted into a paper product.

A method of controlling a converting line that produces a paper product. The method includes unwinding a paper web from a parent roll on a converting line having a plurality of operational parameters. The paper web includes a plurality of sections and a plurality of marks, with at least one mark assigned to each of the plurality of sections and each mark associated with a paper rating. At least one of the plurality of marks is read with a mark reading unit. The paper rating associated with the at least one mark read by the reading unit is obtained. At least one operational parameter of the converting line based upon the obtained paper rating is changed. The paper web is converted into a paper product.

A paperboard structure that includes a paperboard substrate which includes a first major side and a second major side along with at least one barrier coating layer on the first major side. The barrier coating layer(s) may include a binder and a pigment, wherein the binder has a glass transition temperature of at least 20 C., wherein a ratio of the binder to the pigment is at least about 1:2 by weight.

A paperboard structure that includes a paperboard substrate which includes a first major side and a second major side along with at least one barrier coating layer on the first major side. The barrier coating layer(s) may include a binder and a pigment, wherein the binder has a glass transition temperature of at least 20 C., wherein a ratio of the binder to the pigment is at least about 1:2 by weight.

The present invention relates to a process for manufacturing a barrier film, wherein the method comprises: providing an aqueous suspension comprising at least 70 weight-% highly refined cellulose pulp having an SR value of 70-95 and having a content of fibers having a length >0.2 mm of at least 10 million fibers per gram based on dry weight: forming a wet web: dewatering and/or drying to form a substrate: calendering said substrate in at least one soft calender nip: providing said substrate with at least one first layer of a barrier chemical to form a coated substrate, wherein each first layer has a coat weight of 0.5-5 gsm, and wherein a total coat weight on of the first layers is ?8 gsm, and drying to form said barrier film having a thickness of <50 ?m. The invention relates also to a barrier film, a barrier film laminate with a polymer layer and a packaging material comprising the barrier film.

The present invention relates to a process for manufacturing a barrier film, wherein the method comprises: providing an aqueous suspension comprising at least 70 weight-% highly refined cellulose pulp having an SR value of 70-95 and having a content of fibers having a length >0.2 mm of at least 10 million fibers per gram based on dry weight: forming a wet web: dewatering and/or drying to form a substrate: calendering said substrate in at least one soft calender nip: providing said substrate with at least one first layer of a barrier chemical to form a coated substrate, wherein each first layer has a coat weight of 0.5-5 gsm, and wherein a total coat weight on of the first layers is ?8 gsm, and drying to form said barrier film having a thickness of <50 ?m. The invention relates also to a barrier film, a barrier film laminate with a polymer layer and a packaging material comprising the barrier film.