A method is disclosed that includes washing corn husks with an acid wash to degrade at least a portion of a non-cellulosic material present in the corn husks and from pulped corn husks, wherein the non-cellulosic material comprises lignan. The method further comprises forming a slurry, wherein the slurry comprises pulped corn husks; forming the slurry into a sheet; removing a volume of liquid from the sheet; and calendaring the sheet. The method further comprises coating the sheet and cutting the sheet into a plurality of sheets.

A fibrous structure is disclosed. The fibrous structure exhibits a plurality of discrete knuckles arranged in a pattern of repeat units. The repeat units can include a plurality of rows arranged orthogonally in an X-Y plane, each row having a portion of the discrete knuckles, and each discrete knuckle separated from adjacent discrete knuckles in a row by a distance. Each of the discrete knuckles within the repeat unit can have substantially the same shape and size; and wherein the distance between at least two adjacent discrete knuckles in each row are non-uniform such that the repeat unit exhibits varying pillow width distances along the rows in both the X and Y axes.

A system and method for inducing fluting in paper aligned in a machine direction of the paper while the paper is being fed through the board-making machine in the machine direction. In an embodiment, a method of producing the medium for a board product includes unwinding paper from a paper roll in a machine direction that is naturally aligned with the machine direction of the paper. Then, an embossing or scoring stage embosses or scores the paper with fluting that is also aligned with the machine direction of the paper. The resultant fluted paper has flutes that are aligned with underlying fibers of the paper, thereby taking advantage of the natural strength of the aligned fibers in the machine direction of the paper. Further, embossing or scoring paper for fluting greatly reduces take-up when such a fluted medium is compared to a facing that may be combined with the fluting to yield a board product. Further, maximum combined board strength is realized when all underlying fibers of all participating papers are aligned in MD and flute direction.

A method of producing a paper product. A paper web is formed on a paper machine. The paper web has a plurality of sections. The web is analyzed to perform at least one of inspecting and identifying properties. The web is marked with a plurality of marks. At least one mark is marked at each of the plurality of sections. Thereafter, the web is wound with a winder to form a parent roll. A paper rating is assigned to each section based upon properties in that section that are identified. The web is unwound from the parent roll on a converting line having a plurality of operational parameters. At least one of the plurality of marks is read with a mark reading unit. The paper rating associated with the at least one mark is obtained. At least one operational parameter of the converting line is changed based upon the rating.

The present invention is a hydrated, nanocellulose nonwoven sheet and method for manufacturing the nanocellulose sheet having dermatologically active ingredients. The sheet is formed through a high pressure or vacuum filtration process from a dilute suspension. This suspension, which contains the nanocellulose, may also contain dermatologically active ingredients. The dermatologically active ingredients are incorporated into the unwoven sheet. The dilute suspension may contain binding agents that improve the strength of the nonwoven nanocellulose sheet. These binding agents can also be cross-linked after the formation of the sheet by applying other chemical agents or treating the sheet after formation.

A method and apparatus for manufacturing medical paper for medical sterilization packaging, medical paper and medical sterilization packaging are disclosed. A paper web is formed of fibrous substrate comprising cellulosic fibers and optionally synthetic fibers, with opposite first and second sides. On-line with the forming of the paper web, reinforcing material is applied on the first side and pressed into structure of the paper web such that delamination resistance of the structure is increased. Sealing material is applied on the second side of the paper web on-line with the forming of the paper web.

A fibrous structure. The structure includes a plurality of semi-continuous knuckles extending from portions of the surface of the fibrous structure in a parallel path, wherein the plurality of semi-continuous knuckles are separated by adjacent semi-continuous pillow regions. Each semi-continuous knuckle comprises a plurality of discrete pillows, the plurality of discrete pillows are arranged in a spaced configuration along the path of each of the semi-continuous knuckle.

The present disclosure is directed to a paper towel product that will capably separate from the paper towel roll as a full sheet, a half sheet or a quarter sheet. A method of making a paper towel with machine direction perforations is also disclosed.

A fibrous structure. The structure may include a plurality of continuous or semi-continuous knuckles extending from portions of the surface of the fibrous structure in a parallel path, wherein the plurality of knuckles may be separated by adjacent continuous or semi-continuous pillows. Each knuckle may comprise a plurality of discrete pillows, the plurality of discrete pillows may be arranged in a spaced configuration along the path of each knuckle; alternatively, each pillow may comprise a plurality of discrete knuckles, the plurality of discrete knuckles may be arranged in a spaced configuration along the path of each pillow.

A method for creping paper includes applying an adhesive composition to an outer surface of a creping cylinder (Yankee cylinder) to form an adhesive coating, contacting paper with the adhesive coating, removing the paper and adhesive coating from the creping cylinder, and determining a quality of the adhesive coating. Determining the quality of the adhesive coating may include measuring a degree of cross-linking of the adhesive polymer, a concentration of the adhesive polymer in the adhesive coating, a water content of the adhesive coating, an ash content of the adhesive coating, or combinations thereof. Determining the quality of the adhesive coating may also include determining a thickness of the adhesive coating by measuring light absorbed by the coating and calculating the thickness using Beer's Law. Systems and apparatuses for determining the quality of the adhesive coating and for creping paper are also disclosed.