D01D1/09

ELECTROSPINNING METHOD AND APPARATUS

Electrospinning apparatus and method for electrospinning of material by ejecting spinning material from a nozzle outlet (3a). The electrospinning apparatus includes a spinning material supply unit (6), a nozzle unit (3) with a nozzle outlet (3a), a collector unit (1) for collecting a fibre (8) formed during operation of the electrospinning apparatus and a voltage supply unit (2) for applying a voltage difference between the nozzle unit (3) and collector unit (1). An imaging device (4) is present for capturing an image of a conus (7) and the fibre (8) being formed during operation, as well as a processing unit (5) connected to the imaging device (4), spinning material supply unit (6) and voltage supply unit (2). The processing unit (5) is arranged to determine a shape of the conus (7), and control operation of the electrospinning apparatus based on the determined shape of the conus (7).

HANDHELD/PORTABLE APPARATUS FOR THE PRODUCTION OF MICROFIBERS, SUBMICRON FIBERS AND NANOFIBERS
20210198810 · 2021-07-01 ·

Described herein are portable apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Portable apparatuses that may be used to create fibers are described.

HANDHELD/PORTABLE APPARATUS FOR THE PRODUCTION OF MICROFIBERS, SUBMICRON FIBERS AND NANOFIBERS
20210198810 · 2021-07-01 ·

Described herein are portable apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Portable apparatuses that may be used to create fibers are described.

SYSTEM AND METHOD FOR EXTRUDING COMPOSITE FILAMENT
20210086427 · 2021-03-25 ·

A method of extruding filament comprises the steps of cutting a bulk source material into pieces having size S.sub.1, performing a first extrusion pass comprising the steps of melting the pieces in an extruding device at a temperature T.sub.1 and extruding a first filament at an extrusion speed V.sub.1, and performing at least one additional extrusion pass k comprising the steps of cutting the first filament into pieces having size S.sub.k, melting the pieces in an extruding device at temperature T.sub.k, and extruding a final filament at an extrusion speed V.sub.k. A system for extruding filament is also described.

SPINNING PACK FOR MANUFACTURING HIGH STRENGTH YARN, AND YARN MANUFACTURING APPARATUS AND METHOD
20200392646 · 2020-12-17 · ·

One embodiment of the present disclosure provides a spinning pack, a yarn manufacturing apparatus including the spinning pack, a yarn manufacturing method using the yarn manufacturing apparatus, and yarn manufactured by the manufacturing method. The spinning pack includes a spinneret having a nozzle unit, a heating unit for heating the nozzle unit, a pack body surrounding at least a part of the spinneret, and a spinning block surrounding the pack body, wherein the spinneret includes a first surface which defines a storage space while facing at least one surface of the spinning block, and a second surface facing the first surface, wherein the nozzle unit includes a plurality of discharge holes and protrudes from the second surface; and wherein the heating unit is disposed at the outer side of the nozzle unit.

System and method of dosing a polymer mixture with a first solvent, device, system and method of extracting solvent from at least one polymeric yarn, system and method of mechanical pre-recovery of at least one liquid in at least one polymeric yarn, and continuous system and method for producing at least one polymeric yarn

The present invention is directed to a method and a system for the production of at least one polymeric yarn comprising means for mixing a polymer (1) with a first solvent yielding a mixture; means for homogenizing the mixture; means for rendering the mixture inert (21, 22, 23); means for dipping the mixture into a quenching bath (30), wherein an air gap is maintained before the mixture reaches the quenching bath (30) liquid surface forming at least one polymeric yarn; means for drawing (41) the at least one polymeric yarn at least once; means for washing (5) the at least one polymeric yarn with a second solvent that is more volatile than the first solvent; means for heating the at least one polymeric yarn (6); means for drawing at room temperature (7) the at least one polymeric yarn at least once; and means for heat drawing (8) the at least one polymeric yarn at least once. The instant invention also concerns a system and method of dosing a polymer mixture with a first solvent into an extruder (26), a device (5), a system and a method of solvent extraction from at least one polymeric yarn, and a method and system of mechanical pre-recovery (4) of at least one liquid in at least one polymeric yarn.

System and method of dosing a polymer mixture with a first solvent, device, system and method of extracting solvent from at least one polymeric yarn, system and method of mechanical pre-recovery of at least one liquid in at least one polymeric yarn, and continuous system and method for producing at least one polymeric yarn

The present invention is directed to a method and a system for the production of at least one polymeric yarn comprising means for mixing a polymer (1) with a first solvent yielding a mixture; means for homogenizing the mixture; means for rendering the mixture inert (21, 22, 23); means for dipping the mixture into a quenching bath (30), wherein an air gap is maintained before the mixture reaches the quenching bath (30) liquid surface forming at least one polymeric yarn; means for drawing (41) the at least one polymeric yarn at least once; means for washing (5) the at least one polymeric yarn with a second solvent that is more volatile than the first solvent; means for heating the at least one polymeric yarn (6); means for drawing at room temperature (7) the at least one polymeric yarn at least once; and means for heat drawing (8) the at least one polymeric yarn at least once. The instant invention also concerns a system and method of dosing a polymer mixture with a first solvent into an extruder (26), a device (5), a system and a method of solvent extraction from at least one polymeric yarn, and a method and system of mechanical pre-recovery (4) of at least one liquid in at least one polymeric yarn.

Melt-Blown Non-Woven Filter Material
20200347532 · 2020-11-05 ·

The invention provides a melt-blown non-woven filter material, which is prepared by the following method: provide a polylactic acid raw material; dissolve the polylactic acid raw material into a DMF solvent; the polylactic acid electrospinning layer is prepared by electrospinning method using polylactic acid spinning solution as raw material; provide polylactic acid raw material again and provide polyphenylene sulfide raw material; and perform surface treatment. Polylactic acid raw material, polyphenylene sulfide raw material, nano-titania powder are mixed well with the processing assistant to obtain a mixture; the mixture is extruded into modified polylactic acid particles; then a modified polylactic acid melt-blown fiber layer is formed on the polylactic acid electrospinning layer by using the melt-blown method. The invention innovatively implements loading nano-titania particles into the synthetic fiber, which makes the fiber material presented in this invention not only have filtering effects, but also have photocatalytic ability.

Melt-Blown Non-Woven Filter Material
20200347532 · 2020-11-05 ·

The invention provides a melt-blown non-woven filter material, which is prepared by the following method: provide a polylactic acid raw material; dissolve the polylactic acid raw material into a DMF solvent; the polylactic acid electrospinning layer is prepared by electrospinning method using polylactic acid spinning solution as raw material; provide polylactic acid raw material again and provide polyphenylene sulfide raw material; and perform surface treatment. Polylactic acid raw material, polyphenylene sulfide raw material, nano-titania powder are mixed well with the processing assistant to obtain a mixture; the mixture is extruded into modified polylactic acid particles; then a modified polylactic acid melt-blown fiber layer is formed on the polylactic acid electrospinning layer by using the melt-blown method. The invention innovatively implements loading nano-titania particles into the synthetic fiber, which makes the fiber material presented in this invention not only have filtering effects, but also have photocatalytic ability.

SYSTEM AND METHOD OF DOSING A POLYMER MIXTURE WITH A FIRST SOLVENT, DEVICE, SYSTEM AND METHOD OF EXTRACTING SOLVENT FROM AT LEAST ONE POLYMERIC YARN, SYSTEM AND METHOD OF MECHANICAL PRE-RECOVERY OF AT LEAST ONE LIQUID IN AT LEAST ONE POLYMERIC YARN, AND CONTINUOUS SYSTEM AND METHOD FOR PRODUCING AT LEAST ONE POLYMERIC YARN

The present invention is directed to a method and a system for the production of at least one polymeric yarn comprising means for mixing a polymer (1) with a first solvent yielding a mixture; means for homogenizing the mixture; means for rendering the mixture inert (21, 22, 23); means for dipping the mixture into a quenching bath (30), wherein an air gap is maintained before the mixture reaches the quenching bath (30) liquid surface forming at least one polymeric yarn; means for drawing (41) the at least one polymeric yarn at least once; means for washing (5) the at least one polymeric yarn with a second solvent that is more volatile than the first solvent; means for heating the at least one polymeric yarn (6); means for drawing at room temperature (7) the at least one polymeric yarn at least once; and means for heat drawing (8) the at least one polymeric yarn at least once.

The instant invention also concerns a system and method of dosing a polymer mixture with a first solvent into an extruder (26), a device (5), a system and a method of solvent extraction from at least one polymeric yarn, and a method and system of mechanical pre-recovery (4) of at least one liquid in at least one polymeric yarn.