A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 5 millibars. The streams are recombined into a single polymer stream and formed into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the flakes through a PET crystallizer; (E) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the flakes through a PET crystallizer; (E) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

The present invention relates to a para-aramid fiber and a preparation method therefor. The para-aramid fiber has a high orientation and crystallinity, and thus exhibits excellent tensile properties.

A method of generating multifunctional mycelium products (thread, foam, films, gels and liquids) derived from biodegraded waste and fungi includes inoculating a carbon-containing substrate with fungi; growing the fungi to form a mature mycelium; separating the mycelium from the carbon-containing substrate; and drying the mature mycelium. The mycelium is either injected into a mold and expanded, fermented to produce a liquid, or blended with water and gelling agents to form a hydrogel. The products sequester carbon and inherently combat pathogens, notably MRSA. Further augmented with synthetic enzyme substrates, the products offer bacterial detection. A standout feature is their capacity to hold and release therapeutic agents, diversifying their use from sustainable textiles to skincare, wound healing, and precise drug delivery.

The present invention relates to a para-aramid fiber and a preparation method therefor. The para-aramid fiber has a large crystal size and a high degree of crystallinity, and thus may exhibit excellent tensile properties.

Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers, that are composed of saccharides. The methods discussed herein employ centrifugal forces to transform saccharide material into fibers. Apparatuses that may be used to create saccharide fibers are also described. Fiber producing devices with features that enhance fiber production and adaptability to different types of fiber are described.

A method forming a surface modifying composition with reduced need for organic solvent and evaporation thereof for removal of insoluble reaction byproducts from the composition. The purified composition can be used in the formation of articles having improved biocompatibility, such as medical articles (e.g., spun hollow fiber).