A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

The present invention relates to the manufacturing equipment for web materials comprising fibers and particulate material, to a process of operating such an equipment and to particular materials resulting therefrom. Coaxially meltblown fibres are combined with a stream of particulate or short fiber material and the resulting commingled mixture is deposited onto a collector. The meltblown fibers are formed by nozzles which are divided into two or more sub-arrays configured to produce two or more different types of fiber, having e.g. different diameters and/or polymer composition.

A melt blowing nozzle apparatus for producing a plurality of fiber strands from a polymer melt has at least one melt inlet and at least one process air inlet. The apparatus further has a nozzle plate having a plurality of small tubes, each having a capillary bore for extruding the fiber strands, and an extrusion plate arranged underneath the nozzle plate, which extrusion plate has a plurality of extrusion openings for blowing out the fiber strands, corresponding to the small tubes. Each extrusion opening encloses one of the small tubes with an air gap. To ensure mountability in case of a large number of small tubes, a channel system of a common distribution device is provided for connection and distribution of the melt inlet to the capillaries of the small tubes and for connection and distribution of the process air inlet to the extrusion openings of the extrusion plate.

A process for the production of spunbonded nonwoven (1) is shown, wherein a spinning mass (2) is extruded through a plurality of nozzle holes (4) of at least one spinneret (3, 40, 50) to form filaments (5) and the filaments (5) are drawn, in each case, in the extrusion direction, wherein the filaments (5) are deposited on a perforated conveying device (10) to form a spunbonded nonwoven (1) and wherein the nozzle holes (4) of the spinneret (3, 40, 50) are arranged along a main axis (6) oriented in a transverse direction (12) to the conveying direction (11) of the conveying device (10) so that the spunbonded nonwoven (1) formed on the conveying device (10) extends in this transverse direction (12). So as to enable the spinning width and the basis weight distribution of the spunbonded nonwoven to be adjusted reliably and, respectively, to allow the basis weight distribution to be kept constant during operation by means of the process, it is suggested that the spinning mass throughput (31) of the nozzle holes (4) is adjusted variably along the transverse direction (12).

A spun-blown non-woven web is disclosed which is formed from a plurality of fibers formed from a single polymer having an average fiber diameter ranging from between about 0.5 microns to about 50 microns; a basis weight of at least about 0.5 gsm; a tensile strength, measured in a machine direction, ranging from between about 20 g to about 4,200 g; a ratio of tensile strength, measured in the machine direction, to basis weight of at least about 20:1; and a ratio of percent elongation, measured in the machine direction, to fiber diameter of at least about 15.

Distributor of polymeric filament for spunbond and/or melt-blown type implant expanding along a main plane between a first interface side, to be coupled with an extrusion head, and a second interface side, to be coupled with a spinneret. Including distribution holes distributed within an extrusion area defined on the first side parallel to the main plane, extending along respective secondary axes transverse to the main plane from the first to the second side. Each defining a countersink converging from the first to the second side and delimited by perimetrical edges at the first side. Each perimetrical edge of a given hole is at least partially coincident with part of the perimetrical edges of other holes positioned around the given hole to realise a distribution surface, defined by the whole of the areas enclosed by the perimetrical edges, at least 80% of the extrusion area.

The present disclosure is directed toward an improved nanofibrous electret filtration media of which the stand-alone electret nanofibrous web comprises a single source randomly intermingled fiber network that yields high breathability due to the high porosity and improved filtration efficiency for use as improved filtration media for respiratory devices and face masks.

A method for forming filaments, wherein the method uses a die assembly suitable for spinning filaments and more particularly to a die assembly having a fluid environment around the die assembly's filament exit holes is provided.

A spinning die for melt-blowing has plastic passages, a hot air passage, and an opening surface, in which discharge ports and blowing ports open. Adjacent and closest two of the discharge ports are first and second proximate discharge ports. One of the blowing ports corresponding to the first proximate discharge port is a first proximate blowing port, and one of the blowing ports corresponding to the second proximate discharge port is a second proximate blowing port. The first proximate blowing port includes a guide portion that projects away from the center of the first proximate discharge port. The guide portion is formed such that, as the distance from the opening surface increases, the hot air flow guided by the guide portion flows to be separated away from the hot air flow blown onto the molten plastic discharged from the second proximate discharge port.

A method of delivering a health care active having the steps of administering to a mammal in need of a health benefit or a treatment for a health condition a personal health care article and consuming the article. The article contains one or more filaments that contain a backbone material, a health care active and optionally aesthetic agents, extensional aids, plasticizers, and crosslinking agents.