A system is disclosed for three-dimensional (3D) printing of multi-directional woven components with hierarchical z-axis reinforcements using pre-impregnated FRP materials. The exemplary 3D printing system includes a primary extrusion nozzle system and a secondary extrusion needle system supported by a multi-axis truss. The primary extrusion nozzle system is comprised of at least two sub-extruders and rotation mechanisms for controllably rotating the extrusion nozzle and rotating the two-sub extruders. The extrusion nozzle assembly and the two sub-extruders can be controllably and independently rotated to extrude a braided yarn with a precise fiber-spacing. Additionally, a separate extrusion needle is provided for vertical interpenetration of the needle into the braided workpiece such that material can be extruded at precise depth through side-facing needle openings thereby providing z-axis reinforcement to the workpiece.

Provided is a heat-bondable composite fiber which comprises a first component that contains a polyester-based resin and a second component that contains a polyolefin-based resin having a melting point lower than that of the polyester-based resin by 15° C. or more and which has a concentric sheath-core structure in which, in a cross section of a fiber orthogonal to the lengthwise direction of the fiber, the second component occupies the outer periphery of the fiber, wherein elongation at break is 350% or more, and the ratio of elongation at break to fineness is 80%/dtex or more.

Provided is a polyester-based monofilament for a toothbrush, the monofilament having exceptional flexibility (usage feel), durability (bristle breaking resistance), and restoration properties (bristle opening resistance). The present invention relates to: a polyester-based monofilament for a toothbrush, the monofilament being characterized in that polytrimethylene terephthalate (PTT) and polybutylene terephthalate (PBT) are mixed at a proportion ranging from 85/15 to 65/35 in terms of weight ratio, and the shrinkage in boiling water is less than 1.0%; and a toothbrush in which the aforementioned polyester-based monofilament for a toothbrush is used in an erected bristle section.

One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

An air textured yarn (ATY) is disclosed. The ATY includes a first filament having a first cross section, and a second filament disposed adjacent to the first filament having a second cross section, wherein the first cross section has a substantially circular shape and has a degree of modification (M ratio) less than or substantially equal to 1.3, the second cross section has a polygonal shape including 3 to 6 lobes, and a difference between a length of the first filament and a length of the second filament is less than or substantially equal to 4%. Further, a method of manufacturing the ATY is also disclosed.

Resorbable implants, coverings and receptacles comprising poly(butylene succinate) and copolymers thereof have been developed. The implants are preferably sterilized, and contain less than 20 endotoxin units per device as determined by the limulus amebocyte lysate (LAL) assay, and are particularly suitable for use in procedures where prolonged strength retention is necessary, and can include one or more bioactive agents. The implants may be made from fibers and meshes of poly(butylene succinate) and copolymers thereof, or by 3d printing molding, pultrusion or other melt or solvent processing method. The implants, or the fibers preset therein, may be oriented. These coverings and receptacles may be used to hold, or partially/fully cover, devices such as pacemakers and neurostimulators. The coverings, receptacles and implants described herein, may be made from meshes, webs, lattices, non-wovens, films, fibers, foams, molded, pultruded, machined and 3D printed forms.

Resorbable implants, coverings and receptacles comprising poly(butylene succinate) and copolymers thereof have been developed. The implants are preferably sterilized, and contain less than 20 endotoxin units per device as determined by the limulus amebocyte lysate (LAL) assay, and are particularly suitable for use in procedures where prolonged strength retention is necessary, and can include one or more bioactive agents. The implants may be made from fibers and meshes of poly(butylene succinate) and copolymers thereof, or by 3d printing molding, pultrusion or other melt or solvent processing method. The implants, or the fibers preset therein, may be oriented. These coverings and receptacles may be used to hold, or partially/fully cover, devices such as pacemakers and neurostimulators. The coverings, receptacles and implants described herein, may be made from meshes, webs, lattices, non-wovens, films, fibers, foams, molded, pultruded, machined and 3D printed forms.

A system is disclosed for three-dimensional (3D) printing of multi-directional woven components with hierarchical z-axis reinforcements using pre-impregnated FRP materials. The exemplary 3D printing system includes a primary extrusion nozzle system and a secondary extrusion needle system supported by a multi-axis truss. The primary extrusion nozzle system is comprised of at least two sub-extruders and rotation mechanisms for controllably rotating the extrusion nozzle and rotating the two-sub extruders. The extrusion nozzle assembly and the two sub-extruders can be controllably and independently rotated to extrude a braided yarn with a precise fiber-spacing. Additionally, a separate extrusion needle is provided for vertical interpenetration of the needle into the braided workpiece such that material can be extruded at precise depth through side-facing needle openings thereby providing z-axis reinforcement to the workpiece.

Resorbable implants, coverings and receptacles comprising poly(butylene succinate) and copolymers thereof have been developed. The implants are preferably sterilized, and contain less than 20 endotoxin units per device as determined by the limulus amebocyte lysate (LAL) assay, and are particularly suitable for use in procedures where prolonged strength retention is necessary, and can include one or more bioactive agents. The implants may be made from fibers and meshes of poly(butylene succinate) and copolymers thereof, or by 3d printing molding, pultrusion or other melt or solvent processing method. The implants, or the fibers preset therein, may be oriented. These coverings and receptacles may be used to hold, or partially/fully cover, devices such as pacemakers and neurostimulators. The coverings, receptacles and implants described herein, may be made from meshes, webs, lattices, non-wovens, films, fibers, foams, molded, pultruded, machined and 3D printed forms.

The present invention relates to hybrid sheet comprising: i) high-performance polyethylene (HPPE) fibers; ii) a polymeric resin, wherein the polymeric resin is selected from a group consisting of a homopolymer of ethylene, a homopolymer of propylene, a copolymer of ethylene, and a copolymer of propylene and wherein said polymeric resin has a density as measured according to ISO1183-2004 in the range from 860 to 970 kg/m.sup.3, a peak melting temperature in the range from 40 to 140 C. and a heat of fusion of at least 5 J/g; iii) non-polymeric fibers; and iv) optionally, a matrix material. Furthermore, the present invention relates to a process to manufacture the hybrid sheet and to the use of the hybrid sheet in various fields, such as in automotive field, in aerospace field, in sports equipment, in marine field, in military field; and in wind and renewable energy field.