A process and apparatus for producing a dimensionally stable melt blown nonwoven fibrous web. The process includes forming a multiplicity of melt blown fibers by passing a molten stream including molecules of at least one thermoplastic semi-crystalline (co)polymer through at least one orifice of a melt-blowing die, subjecting at least a portion of the melt blown fibers to a controlled in-flight heat treatment operation at a temperature below a melting temperature of the at least one thermoplastic semi-crystalline (co)polymer immediately upon exiting from the at least one orifice, and collecting at least some of the melt blown fibers subjected to the controlled in-flight heat treatment operation on a collector to form a non-woven fibrous structure. The nonwoven fibrous structure exhibits a Shrinkage less than a Shrinkage measured on an identically-prepared structure including only fibers not subjected to the controlled in-flight heat treatment operation, and generally less than 15%.

A process and apparatus for producing a dimensionally stable melt blown nonwoven fibrous web. The process includes forming a multiplicity of melt blown fibers by passing a molten stream including molecules of at least one thermoplastic semi-crystalline (co)polymer through at least one orifice of a melt-blowing die, subjecting at least a portion of the melt blown fibers to a controlled in-flight heat treatment operation at a temperature below a melting temperature of the at least one thermoplastic semi-crystalline (co)polymer immediately upon exiting from the at least one orifice, and collecting at least some of the melt blown fibers subjected to the controlled in-flight heat treatment operation on a collector to form a non-woven fibrous structure. The nonwoven fibrous structure exhibits a Shrinkage less than a Shrinkage measured on an identically-prepared structure including only fibers not subjected to the controlled in-flight heat treatment operation, and generally less than 15%.

The present invention relates to a spinning nozzle apparatus for manufacturing a high-strength fiber.

The spinning nozzle apparatus for manufacturing a high-strength fiber according to the present invention is designed to optimize a heating method for the spinning region of a spinning nozzle in the melt spinning process. The heat transfer method is optimized by disposing the spinning nozzle holes of spinning nozzle commercially available on the outside of, directly under the pack body and heating the spinning nozzle holes with a heating body. In addition, an instantaneous heat treatment at high temperature is adopted to control the molecular entanglement structure in the melted polymer, which enhances the drawability of the thermoplastic resin and hence improves the mechanical properties such as strength and elongation.

The present invention relates to a spinning nozzle apparatus for manufacturing a high-strength fiber.

The spinning nozzle apparatus for manufacturing a high-strength fiber according to the present invention is designed to optimize a heating method for the spinning region of a spinning nozzle in the melt spinning process. The heat transfer method is optimized by disposing the spinning nozzle holes of spinning nozzle commercially available on the outside of, directly under the pack body and heating the spinning nozzle holes with a heating body. In addition, an instantaneous heat treatment at high temperature is adopted to control the molecular entanglement structure in the melted polymer, which enhances the drawability of the thermoplastic resin and hence improves the mechanical properties such as strength and elongation.

Disclosed herein are polymer elements, e.g. fibers and tapes, produced by a process consisting of a series of hot drawing steps interspersed with periods of quiescent heating and the process for producing the same. The polymer elements may comprise polyolefin materials such as ultra-high molecular weight polyethylene. The polymer elements may be used to form fabrics or composite materials by themselves or in combination with other polymeric materials.

Disclosed herein are polymer elements, e.g. fibers and tapes, produced by a process consisting of a series of hot drawing steps interspersed with periods of quiescent heating and the process for producing the same. The polymer elements may comprise polyolefin materials such as ultra-high molecular weight polyethylene. The polymer elements may be used to form fabrics or composite materials by themselves or in combination with other polymeric materials.

A handheld portable electrostatic device for electrostatically applying a treatment solution to a treatment site of a patient, including a housing and a cartridge removably disposed in the housing. The cartridge includes a cartridge housing and a nozzle for applying the treatment solution. An electrostatic module is provided to electrostatically charge and ionize molecules of the treatment solution of the cartridge. The treatment solution is configured to flow toward the nozzle whereby at least one electrode electrically connected to the electrostatic module physically contacts the treatment solution as it flows therethrough and applies an electrical charge to the treatment solution.

A handheld portable electrostatic device for electrostatically applying a treatment solution to a treatment site of a patient, including a housing and a cartridge removably disposed in the housing. The cartridge includes a cartridge housing and a nozzle for applying the treatment solution. An electrostatic module is provided to electrostatically charge and ionize molecules of the treatment solution of the cartridge. The treatment solution is configured to flow toward the nozzle whereby at least one electrode electrically connected to the electrostatic module physically contacts the treatment solution as it flows therethrough and applies an electrical charge to the treatment solution.

Provided are a core-sheath composite fiber, a production method therefor, and a fiber structure. The core-sheath composite fiber includes: a core component (12) including a melt-anisotropic aromatic polyester (a polymer A); and a sheath component having an islands-in-the-sea structure and including a flexible thermoplastic polymer (a polymer B) and a melt-anisotropic aromatic polyester (a polymer C). The polymer B and the polymer C constitute a sea component and an island component of the islands-in-the-sea structure, respectively. The island component includes a plurality of islands (18) dispersed in a sea (14) that is formed of the sea component.

Provided are a core-sheath composite fiber, a production method therefor, and a fiber structure. The core-sheath composite fiber includes: a core component (12) including a melt-anisotropic aromatic polyester (a polymer A); and a sheath component having an islands-in-the-sea structure and including a flexible thermoplastic polymer (a polymer B) and a melt-anisotropic aromatic polyester (a polymer C). The polymer B and the polymer C constitute a sea component and an island component of the islands-in-the-sea structure, respectively. The island component includes a plurality of islands (18) dispersed in a sea (14) that is formed of the sea component.