D01D5/098

Die assembly and methods of using same

A die assembly suitable for spinning filaments and more particularly to a die assembly having a fluid environment around the die assembly's filament exit holes is provided.

Product portion enrobing process and apparatus, and resulting products

A method of enrobing a product portion in polymer strands includes mounting at least one product portion on a holding device and passing the at least one product portion through a polymer enrobing zone. The polymer enrobing zone can include a flow of polymeric fibers produced by a polymer spray head. The polymer fibers can wraparound the at least one product portion to produce an enrobed product portion. The holding device can hold the at least one product portion by passing at least partially through the body of the product portion. At least a portion of the holding device is removed from the enrobed product portion. In some cases, the at least one product portion includes smokeless tobacco.

Integration of three dimensional cell culture scaffolds in microfluidic devices by direct fiber spinning

Disclosed are fluidic devices and methods for preparing fluidic devices. More particularly, disclosed are fluidic devices having fiber scaffolds and methods for their preparation. Also disclosed are methods for culturing cells using the fluidic devices having fiber scaffolds.

Method of manufacturing high-strength synthetic fiber utilizing high-temperature multi-sectional drawing
11390965 · 2022-07-19 · ·

A method of manufacturing a high-strength synthetic fiber utilizing high-temperature multi-sectional drawing, two-stage high-temperature multi-sectional drawing, or multi-stage high-temperature multi-sectional drawing. The method comprises the following steps: performing, on a synthetic resin, melt spinning or melt extrusion, cooling, multi-sectional high-temperature drawing, heat setting and a fiber surface treatment, wherein the multi-sectional high-temperature drawing comprises independently adjusting temperatures at a front section and a rear section of an furnace, and the temperature at the rear section is higher than that at the front section. The temperature adjustment is performed on different locations in the furnace and according to a crystallization orientation of a fiber molecular chain, significantly increasing fiber strength. The method is widely applicable to manufacturing of various types of fibers, enhancing application performance of the fibers.

High productivity and flexibility plant of the spun bonding type for the production of a non-woven web

An innovative plant (10) for the production with the “spun bonding” technology or similar of a web (V) of non-woven fabric, comprising: a melting station (11) suitable for receiving and melting a polymeric base material (MR), an extrusion bar or head (12) with a plurality of extrusion or drawing nozzles (12a) adapted to receive from the melting station (11) the polymeric material (MR) in the molten state to produce a plurality or bundle of continuous filaments (FF); a conveyor belt (13) adapted to advance along a direction of advancement (A) and to receive from the above the continuous filaments (F), produced by the extrusion nozzles (12a), so as to form a web (V) of non-woven fabric; and consolidation means (14) designed to consolidate the non-woven web (V) formed on the conveyor belt (13); wherein the plant (10) is characterized by a special structure (20) comprising a base platform (21), rotatable (f, f′, f″) around a respective vertical rotation axis (X), and wherein the melting station (11), suitable for receiving and melting the base polymeric material (MR), and the extrusion bar (12), suitable for receiving from the melting station (11) the polymeric material (MR) in the molten state, are totally built and solidly supported by this rotatable base platform (21) (f, f, f), so as to be rigidly connected to each other without the interposition of any rotating joint. Advantageously, the plant (10) allows to vary, without interrupting its operation, the width (L, L′, L″) of the non-woven web (V) produced by the same plant, by rotating (f, f′, f″) and adjusting the base platform (21) around the respective vertical rotation axis (X), so as to vary the inclination (a) of the extrusion bar (12) with respect to the direction of advancement (A) the conveyor belt (13).

Process for producing a non-woven fabric

A process for producing a nonwoven fabric comprising forming a polymer composition comprising a primary polypropylene and at least one secondary polyolefin; in a spunbond process, forming fibers then fabric from the polymer composition; and exposing the fabric to an heating environment within a range from 50° C. to 250° C.

METHOD FOR MANUFACTURING ANTIBACTERIAL COPPER NANOFIBER YARN
20220098761 · 2022-03-31 ·

A method for manufacturing antibacterial copper nanofiber yarn includes steps of: raw material mixing operation and spinning operation, where the raw material mixing operation is to mix dry copper nanopowder having a particle size of no more than 48 nm with fiber slurry; and the spinning operation includes the following steps: mixing and stirring the copper nanopowder and the fiber slurry so that the copper nanopowder is uniformly distributed in the fiber slurry to prepare a mixed material; drying the mixed material; hot-melt drawing the mixed material, i.e. drawing out yarn with the dried mixed material through a drawing machine to form first-stage yarn; stretching and extending, i.e. passing the first-stage yarn through a plurality of rollers to stretch the first-stage yarn; naturally air-cooling the first-stage yarn to form second-stage yarn; and collecting yarn, i.e. collecting the second-stage yarn to fabricate an antibacterial copper nanofiber yarn finished product.

METHOD FOR MANUFACTURING ANTIBACTERIAL COPPER NANOFIBER YARN
20220098761 · 2022-03-31 ·

A method for manufacturing antibacterial copper nanofiber yarn includes steps of: raw material mixing operation and spinning operation, where the raw material mixing operation is to mix dry copper nanopowder having a particle size of no more than 48 nm with fiber slurry; and the spinning operation includes the following steps: mixing and stirring the copper nanopowder and the fiber slurry so that the copper nanopowder is uniformly distributed in the fiber slurry to prepare a mixed material; drying the mixed material; hot-melt drawing the mixed material, i.e. drawing out yarn with the dried mixed material through a drawing machine to form first-stage yarn; stretching and extending, i.e. passing the first-stage yarn through a plurality of rollers to stretch the first-stage yarn; naturally air-cooling the first-stage yarn to form second-stage yarn; and collecting yarn, i.e. collecting the second-stage yarn to fabricate an antibacterial copper nanofiber yarn finished product.

METHOD FOR MANUFACTURING ANTIBACTERIAL COPPER NANOFIBER YARN
20220098763 · 2022-03-31 · ·

A method for manufacturing antibacterial copper nanofiber yarn includes steps of: raw material mixing operation and spinning operation, where the raw material mixing operation is to mix dry copper nanopowder having a particle size of no more than 48 nm with fiber slurry; and the spinning operation includes the following steps: mixing and stirring the copper nanopowder and the fiber slurry so that the copper nanopowder is uniformly distributed in the fiber slurry to prepare a mixed material; drying the mixed material; hot-melt drawing the mixed material, i.e. drawing out yarn with the dried mixed material through a drawing machine to form first-stage yarn; stretching and extending, i.e. passing the first-stage yarn through a plurality of rollers to stretch the first-stage yarn; naturally air-cooling the first-stage yarn to form second-stage yarn; and collecting yarn, i.e. collecting the second-stage yarn to fabricate an antibacterial copper nanofiber yarn finished product.

Shaped Nonwoven
20220074094 · 2022-03-10 ·

A nonwoven substrate. The nonwoven substrate can have a first surface defining a plane of the first surface and a plurality of three-dimensional features extending outwardly from the plane of the first surface. The plurality of three-dimensional features can have a first three-dimensional feature having a first intensive property having a first value and a second three-dimensional feature having the first intensive property having a second value different from the first value. The nonwoven substrate can have an MD Fuzz Value of less than 0.25 mg/cm.sup.2 when tested according to the Fuzz Level Test herein.