The invention concerns spunbond nonwoven fabrics comprising a plurality of bicomponent filaments, the bicomponent filaments having a segmented pie cross-sectional configuration including a polycarbonate component and a polypropylene component, wherein a ratio of the polypropylene component to the polycarbonate component is between about 5:95 and about 95:5.

A thermoplastic filament comprising multiple polymers of differing flow temperatures in a geometric arrangement is described. A method for producing such a filament is also described. Because of the difference in flow temperatures, there exists a temperature range at which one polymer is mechanically stable while the other is flowable. This property is extremely useful for creating thermoplastic monofilament feedstock for three-dimensionally printed parts, wherein the mechanically stable polymer enables geometric stability while the flowable polymer can fill gaps and provide strong bonding and homogenization between deposited material lines and layers. These multimaterial filaments can be produced via thermal drawing from a thermoplastic preform, which itself can be three-dimensionally printed. Furthermore, the preform can be printed with precisely controlled and complex geometries, enabling the creation of a filament or fiber with a wide range of applications. A method is also described for including an interior thread that adds structural reinforcement or functional properties, such as electrical conductivity or optical waveguiding, to the filament.

A method for preparing gelatinized pre-oriented filaments and the gelatinized pre-oriented filaments prepared by the method are provided. The method includes feeding a spinning dope into a twin-screw extruder for blending and extruding the spinning dope to obtain a first spinning solution having a non-Newtonian index of 0.1-0.8 and a structural viscosity index of 10-50, feeding the first spinning solution into a spinning box and drawing at a spinneret with a factor of 5-20 to obtain a second spinning solution, and flash cooling and curing the second spinning solution to obtain the gelatinized pre-oriented filaments. Also provided are a method for preparing ultra-high molecular weight polyethylene fibers and ultra-high molecular weight polyethylene fibers prepared by the method.

A method for preparing gelatinized pre-oriented filaments and the gelatinized pre-oriented filaments prepared by the method are provided. The method includes feeding a spinning dope into a twin-screw extruder for blending and extruding the spinning dope to obtain a first spinning solution having a non-Newtonian index of 0.1-0.8 and a structural viscosity index of 10-50, feeding the first spinning solution into a spinning box and drawing at a spinneret with a factor of 5-20 to obtain a second spinning solution, and flash cooling and curing the second spinning solution to obtain the gelatinized pre-oriented filaments. Also provided are a method for preparing ultra-high molecular weight polyethylene fibers and ultra-high molecular weight polyethylene fibers prepared by the method.

Synergistic visbreaking composition of peroxide and a hydroxylamine ester for increasing the visbreaking efficiency for polypropylene polymers at melt extrusion temperatures below 250° C. and its use in visbreaking polypropylene. The present invention is furthermore related to the use of such visbroken polypropylene polymers for producing melt blown non-wovens with improved barrier properties.

An ultrafine fiber printing system contains a moving deck having a nozzle seat that disposed on the moving deck. A pipe is installed in the nozzle seat and a nozzle is disposed at the bottom end of the pipe. The upper portion and the lower portion of the pipe are combined with a heat dissipating unit and heater respectively. The top end of the pipe is connected to a feed tube having an outer end being connected with a thread squeezer. A printing platform is disposed around the moving deck. The nozzle is connected to a static electricity supply and the fiber carrier is grounded. An electric field is formed between the nozzle and the fiber carrier. The droplets exported from the nozzle are stretched into ultrafine fibers to form a patterned fabric or product.

A nonwoven recyclable fabric and associated methods are provided. The fabric is formed from 100% polyester, and may also include surface coatings such as hydrophilic coatings to promote heat transfer as well moisture vapor transmission rates and/or a silicone coating to promote fabric smoothness and reduce abrasiveness of the fabric.

A nonwoven recyclable fabric and associated methods are provided. The fabric is formed from 100% polyester, and may also include surface coatings such as hydrophilic coatings to promote heat transfer as well moisture vapor transmission rates and/or a silicone coating to promote fabric smoothness and reduce abrasiveness of the fabric.

An innovative plant (10) for the production with the “spun bonding” technology or similar of a web (V) of non-woven fabric, comprising: a melting station (11) suitable for receiving and melting a polymeric base material (MR), an extrusion bar or head (12) with a plurality of extrusion or drawing nozzles (12a) adapted to receive from the melting station (11) the polymeric material (MR) in the molten state to produce a plurality or bundle of continuous filaments (FF); a conveyor belt (13) adapted to advance along a direction of advancement (A) and to receive from the above the continuous filaments (F), produced by the extrusion nozzles (12a), so as to form a web (V) of non-woven fabric; and consolidation means (14) designed to consolidate the non-woven web (V) formed on the conveyor belt (13); wherein the plant (10) is characterized by a special structure (20) comprising a base platform (21), rotatable (f, f′, f″) around a respective vertical rotation axis (X), and wherein the melting station (11), suitable for receiving and melting the base polymeric material (MR), and the extrusion bar (12), suitable for receiving from the melting station (11) the polymeric material (MR) in the molten state, are totally built and solidly supported by this rotatable base platform (21) (f, f, f), so as to be rigidly connected to each other without the interposition of any rotating joint. Advantageously, the plant (10) allows to vary, without interrupting its operation, the width (L, L′, L″) of the non-woven web (V) produced by the same plant, by rotating (f, f′, f″) and adjusting the base platform (21) around the respective vertical rotation axis (X), so as to vary the inclination (a) of the extrusion bar (12) with respect to the direction of advancement (A) the conveyor belt (13).

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.