Systems and methods are provided for fabrication of enhanced carbon fiber laminates that utilize encapsulated catalyst. One embodiment is a method that includes acquiring a batch of dry fibers, and acquiring a batch of catalyst capsules that each comprise catalyst that accelerates polymerization of monomers of a resin, and a shell that encapsulates the catalyst and liquefies at a curing temperature. The method further includes interspersing the catalyst capsules among the dry fibers, and impregnating the fibers with the resin after interspersing the catalyst capsules with the fibers.

The present invention relates to a method for enhancing tensile strength of a carbon nanotube (CNT) fiber aggregate, comprising dispersing a CNT fiber aggregate with chlorosulfonic acid (CSA), followed by thermal treatment, wherein a particular magnitude of tension is applied upon the thermal treatment, whereby the CNT fiber aggregate is increased in alignment level and tensile strength.

A recessed carbon nanotube article includes a base; a substrate disposed on the base; wells disposed in the substrate and bounded by the base and a substrate wall; and a carbon nanotube element disposed in individual wells and including vertically aligned carbon nanotubes such that a longitudinal length of the vertically aligned carbon nanotubes is less than a depth of the well in which the carbon nanotube element is disposed. A recessed carbon nanotube bolometer includes a base; a substrate on the base; radiation wells in the substrate; carbon nanotubes in the wells; thermistors and heaters on the membrane arranged as an electrical substitution member. A process for making a recessed carbon nanotube bolometer includes forming a substrate on a base; forming a radiation well in the substrate; forming carbon nanotubes in the well; disposing a cover on the wells; and forming a thermistor and a heater on the base.

Systems and methods are provided for fabrication of enhanced carbon fiber laminates that utilize encapsulated catalyst. One embodiment is a method that includes acquiring a batch of dry fibers, and acquiring a batch of catalyst capsules that each comprise catalyst that accelerates polymerization of monomers of a resin, and a shell that encapsulates the catalyst and liquefies at a curing temperature. The method further includes interspersing the catalyst capsules among the dry fibers, and impregnating the fibers with the resin after interspersing the catalyst capsules with the fibers.

A method for manufacturing a carbon fiber is provided which involves: (1) immersing a carbon fiber composite material (CFC) in an acidic aqueous solution to elute at least a part of a resin component of the CFC, to thereby obtain a substantially fibrous product; and (2) immersing the substantially fibrous product obtained in step (1) in an alkaline aqueous solution to elute at least a part of a resin component of the substantially fibrous product, to thereby obtain a fibrous product. A method for manufacturing a carbon fiber reinforced resin composition is provided which involves manufacturing a carbon fiber by the above method and manufacturing a carbon fiber reinforced resin composition using the resulting carbon fiber. Using these methods, it is possible to recover and recycle a carbon fiber from a carbon fiber composite material (CFC) at a low cost without deteriorating the carbon fiber.

The present disclosure provides compositions including a carbon fiber material comprising one or more of an acyclic olefin group or a thiol disposed thereon; and a thermosetting polymer or a thermoplastic polymer. The present disclosure further provides metal substrates including a composition of the present disclosure disposed thereon. The present disclosure further provides vehicle components including a metal substrate of the present disclosure. The present disclosure further provides methods for manufacturing a vehicle component, including contacting a carbon fiber material with a carbon-containing zinc-titanium or a thiol to form a coated carbon fiber material; and mixing the coated carbon fiber material with a thermosetting polymer or a thermoplastic polymer to form a composition. Methods can further include depositing a composition of the present disclosure onto a metal substrate.

The present disclosure provides compositions including a carbon fiber material comprising one or more of an acyclic olefin group or a thiol disposed thereon; and a thermosetting polymer or a thermoplastic polymer. The present disclosure further provides metal substrates including a composition of the present disclosure disposed thereon. The present disclosure further provides vehicle components including a metal substrate of the present disclosure. The present disclosure further provides methods for manufacturing a vehicle component, including contacting a carbon fiber material with a carbon-containing zinc-titanium or a thiol to form a coated carbon fiber material; and mixing the coated carbon fiber material with a thermosetting polymer or a thermoplastic polymer to form a composition. Methods can further include depositing a composition of the present disclosure onto a metal substrate.

The present disclosure relates to an oxidation fiber structure having an oxidation fiber, and the oxidation fiber has an oxidation layer and a core portion, wherein the oxidation layer covers the outer side of the core portion. The microwave processing unit is used to focus the microwave to perform an ultra-fast pre-oxidization process on the passed fiber yarn bunch, thus processing the fiber yarn bunch to form an oxidation fiber yarn bunch. An oxidization time of an oxidation fiber is reduced, and the cross section area of the oxidation layer of the oxidation fiber in the oxidation fiber yarn bunch generated by the microwave focusing oxidization process occupies more than 50% of the cross section area of the oxidation fiber in the oxidation fiber yarn bunch. Thus, the shell-core structure of the oxidation fiber can be reduced efficiently. Even, the oxidation fiber has no obvious shell-core structure.

The present disclosure relates to an oxidation fiber structure having an oxidation fiber, and the oxidation fiber has an oxidation layer and a core portion, wherein the oxidation layer covers the outer side of the core portion. The microwave processing unit is used to focus the microwave to perform an ultra-fast pre-oxidization process on the passed fiber yarn bunch, thus processing the fiber yarn bunch to form an oxidation fiber yarn bunch. An oxidization time of an oxidation fiber is reduced, and the cross section area of the oxidation layer of the oxidation fiber in the oxidation fiber yarn bunch generated by the microwave focusing oxidization process occupies more than 50% of the cross section area of the oxidation fiber in the oxidation fiber yarn bunch. Thus, the shell-core structure of the oxidation fiber can be reduced efficiently. Even, the oxidation fiber has no obvious shell-core structure.

The present disclosure mainly uses a transmitting unit to drive the fiber yarn bunch to pass an operation region of the microwave processing unit, and the microwave is focused to perform an ultra-fast pre-oxidization process on the passed fiber yarn bunch, thus processing the fiber yarn bunch to form an oxidation fiber yarn bunch. Not only an oxidization time of an oxidation fiber can be reduced, but also the cross section area of the oxidation layer of the oxidation fiber in the oxidation fiber yarn bunch generated by the microwave focusing oxidization process occupies more than 50% of the cross section area of the oxidation fiber in the oxidation fiber yarn bunch. Thus, the shell-core structure of the oxidation fiber can be reduced efficiently. Even, the oxidation fiber has no obvious shell-core structure. Accordingly, relatively positive and reliable means for increasing the performance of carbon fiber are provided.