Disclosed embodiments describe a method for manufacturing a staple fiber based on natural protein fiber. The method may include: providing a protein suspension, the protein suspension comprising fibrils of the natural protein fiber; directing the protein suspension through a nozzle onto a surface for forming a protein based fiber; drying the protein suspension on the surface; extracting the fiber from the surface; and providing the staple fiber. Disclosed embodiments may further describe a fiber based raw wool. The raw wool may include staple fibers, wherein the staple fibers are reconstructed on the basis of protein fibrils and are mechanically subdivided from natural protein fibers, wherein the protein fibrils are interlocked by hydrogen bonds, and wherein the raw wool comprises an unoriented, entangled, fluffy network of staple fibers.

Disclosed embodiments describe a method for manufacturing a staple fiber based on natural protein fiber. The method may include: providing a protein suspension, the protein suspension comprising fibrils of the natural protein fiber; directing the protein suspension through a nozzle onto a surface for forming a protein based fiber; drying the protein suspension on the surface; extracting the fiber from the surface; and providing the staple fiber. Disclosed embodiments may further describe a fiber based raw wool. The raw wool may include staple fibers, wherein the staple fibers are reconstructed on the basis of protein fibrils and are mechanically subdivided from natural protein fibers, wherein the protein fibrils are interlocked by hydrogen bonds, and wherein the raw wool comprises an unoriented, entangled, fluffy network of staple fibers.

The application relates to a method and apparatus for manufacturing a natural fiber based staple fibers. The application further relates to the staple fibers, staple fiber based raw wool and products comprising such. A method comprises providing a cellulose suspension (101, 310, 510) including water, refined cellulose fibrils and at least one rheology modifier, directing the cellulose suspension through a nozzle (102, 320, 520) onto a surface (300, 400, 500), drying the cellulose suspension onto the surface (103, 300, 400, 500) for forming a fiber (350, 550), and cutting the cellulose suspension on the surface for forming staple fibers (105).

The application relates to a method and apparatus for manufacturing a natural fiber based staple fibers. The application further relates to the staple fibers, staple fiber based raw wool and products comprising such. A method comprises providing a cellulose suspension (101, 310, 510) including water, refined cellulose fibrils and at least one rheology modifier, directing the cellulose suspension through a nozzle (102, 320, 520) onto a surface (300, 400, 500), drying the cellulose suspension onto the surface (103, 300, 400, 500) for forming a fiber (350, 550), and cutting the cellulose suspension on the surface for forming staple fibers (105).

A yarn disclosed that is formed of a blend of polyester fibers customized by three parameters (1) a combination of polyester staple fibers with staple lengths of 1.5 inches, 1.25 inches, 1.0 inch and 0.75 inch; (2) a combination of polyester staple fibers with staple deniers (tex, fineness) of 1.0 dpf, 1.2 dpf, and 1.5 dpf; and (3) a combination of polyester staple fibers with at least two different staple cross sections.

A process for debundling a carbon fiber tow into dispersed chopped carbon fibers suitable for usage in molding composition formulations is provided. A carbon fiber tow is fed into a die having fluid flow openings, through which a fluid impinges upon the side of the tow to expand the tow cross sectional area. The expanded cross sectional area tow extends from the die into the path of a conventional fiber chopping apparatus to form chopped carbon fibers, or through contacting tines of a mechanical debundler. Through adjustment of the relative position of fluid flow openings relative to a die bore through which fiber tow passes, the nature of the fluid impinging on the tow, the shape of the bore, in combinations thereof, an improved chopped carbon fiber dispersion is achieved. The chopped carbon fiber obtained is then available to be dispersed in molding composition formulations prior to formulation cure.

A process for debundling a carbon fiber tow into dispersed chopped carbon fibers suitable for usage in molding composition formulations is provided. A carbon fiber tow is fed into a die having fluid flow openings, through which a fluid impinges upon the side of the tow to expand the tow cross sectional area. The expanded cross sectional area tow extends from the die into the path of a conventional fiber chopping apparatus to form chopped carbon fibers, or through contacting tines of a mechanical debundler. Through adjustment of the relative position of fluid flow openings relative to a die bore through which fiber tow passes, the nature of the fluid impinging on the tow, the shape of the bore, in combinations thereof, an improved chopped carbon fiber dispersion is achieved. The chopped carbon fiber obtained is then available to be dispersed in molding composition formulations prior to formulation cure.

In one embodiment, a fiber treatment system includes a rotatable nubbed roller including an axis of rotation, a surface, and a number of spaced apart nubs projecting away from the surface, the number of spaced apart nubs imparting a number of spaced apart openings in a fiber tow. In another embodiment, the fiber treatment system further includes an optionally rotatable spreader roller for flattening the fiber tow. In yet another embodiment, the loosened, but still continuous fiber tow is chopped by a downstream chopper to form short fibers with reduced tow sizes.

In one embodiment, a fiber treatment system includes a rotatable nubbed roller including an axis of rotation, a surface, and a number of spaced apart nubs projecting away from the surface, the number of spaced apart nubs imparting a number of spaced apart openings in a fiber tow. In another embodiment, the fiber treatment system further includes an optionally rotatable spreader roller for flattening the fiber tow. In yet another embodiment, the loosened, but still continuous fiber tow is chopped by a downstream chopper to form short fibers with reduced tow sizes.

Provided is a short rubber reinforcement fiber for short fiber-containing rubber compositions that are used for transmission belts for which friction transmission behavior has been stabilized and travel service life has been further improved. The present invention is a short fiber, which is the product of cutting an adhesive-treated synthetic long fiber multifilament yarn and is used by dispersing in a rubber composition, the short fiber being characterized in that the percentage of the number of non-adhesive-treated single yarns is 0-5%; and a method for manufacturing said short fibers, the method comprising a step for immersing a sudare-woven product in which the synthetic long fiber multifilament yarns have been sudare-woven in an adhesive treatment solution and then pressing at a nip pressure of 1.2-5.0 MPa using nip rolls, and a step for cutting the sudare-woven product bundles obtained to a specified length.