Conductive thread stitched stretch sensors are described. The conductive thread stitched stretch sensors include a textile configured to stretch in at least one dimension and a conductive thread having a resistance between a first point and a second point stitched to the textile in a stitch geometry, the stitch geometry configured to stretch the conductive thread as the textile is stretched in the at least one dimension such that the resistance of the conductive thread increases between the first point and the second point due to elongation of the conductive thread as the textile is stretched. Also described are garments including conductive thread stitched stretch sensors and methods for making such sensors.

This document describes techniques using, and objects embodying, an interactive fabric which is configured to sense user interactions in the form of single or multi-touch-input (e.g., gestures). The interactive fabric may be integrated into a wearable interactive garment (e.g., a jacket, shirt, or pants) that is coupled (e.g., via a wired or wireless connection) to a gesture manager. The gesture manager may be implemented at the interactive garment, or remote from the interactive garment, such as at a computing device that is wirelessly paired with the interactive garment and/or at a remote cloud based service. Generally, the gesture manager recognizes user interactions to the interactive fabric, and in response, triggers various different types of functionality, such as answering a phone call, sending a text message, creating a journal entry, and so forth.

Disclosed is a wearable step counter system comprising a garment for a wearer's legs, a capacitive electrode and a microcontroller, said garment comprising a textile fabric portion, said capacitive electrode comprising an electrically conductive yarn woven into said textile fabric portion, said textile fabric portion being arranged on said garment for providing a parasitic capacitive coupling between said capacitive electrode and a wearer's leg, said microcontroller being electrically connected to said capacitive electrode for evaluating said parasitic capacitive coupling so that the relative movement between the wearer's legs is detected by the microcontroller.

An anti-static fleece or brushed fabric consisting essentially of acrylic fiber, polyester fiber, cotton fiber, wool fiber, nylon fiber or combinations of 2 or more thereof, characterized in that the fleece or brushed fabric has a basis weight of from 65 gsm to 400 gsm, contains from 0.1 wt % to 2 wt % of bicomponent anti-static fiber and is further characterized in that the fleece or brushed fabric exhibits a static decay time of less than 4 seconds The woven or knit fleece or brushed fabric has permanent anti-static properties which do not wash out during laundering. A preferred yarn for making the fleece or brushed fabric is a composite anti-static filamentary yarn comprising anti-static bicomponent filament wrapped with non-conductive filament in a weight ratio of non-conductive filament:anti-static bicomponent filament of from 2:1 to 8:1.

Braided composite yarns including one or more functional components such as conductors and one or more structural components such as para-aramid fibers, and methods of manufacture therefor. Bundles of at least one functional component and at least one structural component undergo simultaneous parallel winding under tension onto a single bobbin prior to braiding, thus reducing the mechanical loading forces on the functional components in the final yarn. The yarns can be engineered with application-specific electrical, electronic, electromagnetic, or physical properties that enable their use as electronic components or sensors, and attached to or incorporated into active textiles and composite substrates. The yarns can be directly soldered to without prior removal of insulation or other yarn components. Some yarns, such as those for use as inductors, can include a core with desired electrical properties.

A fabric-based item may include a housing that is covered in fabric. Areas of the fabric may overlap input circuitry such as button switches, touch sensors, force sensors, proximity sensors, and other sensing circuitry and may overlap other components such as light-emitting components and haptic output devices. The fabric-based item may include control circuitry that gathers user input from the input circuitry and wireless communications circuitry that the control circuitry uses to transmit remote control commands and other wireless signals in response information from the input circuitry. The fabric-based item may have a weight that is located in the housing to orient the housing in a desired direction when the housing rests on a surface. A movable weight may tilt the housing in response to proximity sensor signals or other input. Portions of the fabric may overlap light-emitting components and optical fiber configured to emit light.

A conductive composite yarn having: a) a core formed of at least one metallic strand of 40 or higher gauge which is electrically conductive; b) at least one inner cover wrapped around the core in a first direction at a rate sufficient to provide substantially complete coverage of the core by the inner cover, wherein the inner cover is a natural or synthetic yarn; c) at least one outer cover wrapped around the at least one inner cover, wherein the outer cover is wrapped in a second direction opposite to a direction of a cover layer on which the outer cover is directly wrapped, at a rate sufficient to provide substantially complete cover of the cover layer on which the outer cover is directly wrapped; d) at least one bonding agent applied onto the at least one outer cover; and e) optionally, a lubricant. a conductive composite sewing thread therefrom, and use of the yarn/sewing thread in production of smart fabrics or smart garments having electrical segments, patterns, or grids therein.

Flexible electronically functional fibers are described that allow for the placement of electronic functionality in traditional fabrics. The fibers can be interwoven with natural fibers to produce electrically functional fabrics and devices that can retain their original appearance.

A fabric-based item may include fabric formed from intertwined strands of material. The fabric may include first and second fabric layers that at least partially surround a pocket. Initially, the pocket may be completely enclosed by the first and second layers of fabric. A shim may be placed in the pocket before the pocket is closed. An opening may be formed in the first layer of fabric to expose a conductive strand in the pocket. The shim may prevent the cutting tool from cutting all the way through to the second layer of fabric. After cutting the hole in the first layer of fabric, the shim may be removed and an electrical component may be soldered to the conductive strand in the pocket. A polymer material may be injected into the pocket to encapsulate the electrical component. The polymer material may interlock with the surrounding pocket walls.

An electronically functional yarn comprises a plurality of carrier fibres (6) forming a core with a series of electronic devices (2) mounted on the core with conductive interconnects (8) extending along the core. A plurality of packing fibres (10) are disposed around the core, the devices and the interconnects, and a retaining sleeve (12) is disposed around the packing fibres. The core, the devices and the interconnects are confined within the plurality of packing fibres retained in the sleeve. In the manufacture of the yarn the electronic devices with interconnects coupled thereto in sequence are mounted on the core; the carrier fibres with the mounted devices and interconnects are fed centrally through a channel with packing fibres around the sides thereof to form a fibre assembly around the core, which is fed into a sleeve forming unit in which a sleeve is formed around the assembly to form the composite yarn.