Fabrics including a single-ply yarn are described herein along with fabrics that have low picks per inch or low courses per inch. The fabrics may comprise modacrylic fibers, meta-aramid fibers, anti-static fibers, and optionally para-aramid fibers, and the fabrics may comprise: about 10% or 20% to about 60% or 80% modacrylic fibers by weight of the fabric; about 20% or 40% to about 80% meta-aramid fibers by weight of the fabric; about 0.1% to about 2% anti-static fibers by weight of the fabric; and about 0% to about 10% para-aramid fibers by weight of the fabric.

An article comprising a fabric comprising: (a) a blended yarn comprising: (i) from about 10% to about 85% by weight of at least one biregional fiber comprising an oxidized polymer selected from the group consisting of acrylonitrile based homopolymers, acrylonitrile based copolymers, acrylonitrile based terpolymers, and combinations thereof; (ii) at least one companion fiber selected from the group consisting of FR polyester, FR nylon, FR rayon, FR treated cellulose, m-aramid, p-aramid, modacrylic, novoloid, melamine, wool, nylon, regenerated cellulose, polyvinyl chloride, antistatic fiber, poly(p-phenylene benzobisoxazole) (PBO), polybenzimidazole (PBI), polysulphonamide (PSA), and combinations thereof; and (b) optionally including a companion yarn different from said blended yarn; wherein said companion yarn includes p-aramid in an amount less than 20% of the fabric weight; and
wherein the fabric has a weight from about 3 oz/yd.sup.2 to about 12 oz/yd.sup.2.

A fabric for use in arc and flame protection, and a process for producing a fire resistant fabric are provided. The fabric is comprised of at least 70 weight percent (wt%) aramid fiber; less than 40 wt% modacrylic; 8 wt% nylon; and 2 wt% anti-static. The process comprises shredding recycled fire resistant garments into fibers; creating yarn from the shredded fibers; weaving the yarn into fabric; and knitting the yarn to produce new garments. The fabric may be used to produce fire-resistant garments worn by workers in many industries such as the oil and gas.

Fabrics and garments are disclosed that have dual protection against molten metal splashes and electrical arc flashes. The fabrics can be made from spun yarns containing an intimate blend of fibers. The fibers contained in each yarn can include wool fibers, flame resistant cellulose fibers, and nylon fibers. In one aspect, relatively long wool fibers are incorporated into the yarns.

An intimate blend of staple fibers, and a yarn, fabric, and article of clothing providing surprising arc performance and coloration capability, comprising a mixture of a first staple fiber made from a flame resistant polymer that retains at least 90 percent of its weight when heated to 425 degrees Celsius at a rate of 10 degrees per minute and comprises 0.5 to 20 weight percent discrete homogeneously dispersed carbon particles; and either (a) a second staple fiber from a flame resistant polymer being free of discrete carbon particles and having an L* lightness coordinate of 70 or greater and being capable of accepting a dye or coloration, or (b) a second staple fiber blend being free of discrete carbon particles and comprising at least one second staple fiber from a flame resistant polymer and having an L* lightness coordinate of 70 or greater and being capable of accepting a dye or coloration; the mixture having a total content of 0.5 to 3 weight percent discrete carbon particles.

Fireproof fabric comprising a set of warp threads (C1, . . . C6) and a set of weft threads, wherein said warp threads (C1, . . . C6) are arranged on a plurality of warp levels (A, B, C); all said warp levels are bound together by at least one weft thread (T5) acting as a binding thread and arranged so as to prevent relative slipping of said levels, and at least one of the set of weft threads and the set of warp threads is formed by elasticized threads, comprising a core of elastically deformable material lined with a fireproof material.

Spun yarns, fabrics, and garments with a balance of high thermal and comfort properties are disclosed. Spun yarns made with an intimate blend of fibers including flame resistant fiber, hydrophilic fibers, and anti-static fibers are described. The unique combination of fibers in the spun yarn and fabrics made therefrom provide a balance of high thermal properties, including flame resistance and thermal shrinkage resistance, as well as moisture management properties to provide both protection and comfort to the wearer. In addition, a spun yarn and fabric made therefrom may be dye accepting and/or can be printed thereon. In one embodiment, printable or dye accepting aramid fiber, or producer dyed meta-aramid is utilized in the spun yarn. A fabric made with the spun yarn may have pre-wash softness that makes it comfortable to wear.

The present invention relates to a thermally-resistant woven fabric and/or multiple ply fabric sheet for use as single or outer layer of protective garments, of the type comprising an inside fabric layer and an outside fabric layer joined together by an array of connecting lines. The woven fabric and/or multiple ply fabric sheet comprise yarns, wherein said yarn comprises i) meta-aramid ii) from about 5 to 10 weight % of polyamide and iii) at least 2 weight % of antistatic fibers, the weight % being based on the total weight of the yarn.

A fabric for a thermal protective application includes: 5-40 weight % PBI-p fiber and the balance being conventional fibers, where the fabric has equal or better flame-resistant and/or heat-resistant properties, and a fabric weight less than an equivalent fabric made with a like amount of PBI-s fiber in place of the PBI-p fibers. The fabric for a thermal protective application includes: 5-40 weight % of a blend of PBI-p fiber and PBI-s fiber, and the balance being conventional fibers, where the fabric has equal or better flame-resistant and/or heat-resistant properties and a fabric weight less than an equivalent fabric made with a like amount of PBI-s fiber in place of the PBI-p fibers.

A flame resistant woven fabric has a thickness of 0.08 mm or more in accordance with the method of JIS L 1096-A (2010) and including warps and wefts, the warp and the weft each comprising: a non-melting fiber A having a high-temperature shrinkage rate of 3% or less; and a thermoplastic fiber B having an LOI value of 25 or more in accordance with JIS K 7201-2 (2007) and having a melting point lower than the ignition temperature of the non-melting fiber A; wherein the warp and the weft each have a fracture elongation of 5% or more; and wherein, in the projection area of the weave repeat of the flame resistant woven fabric, the area ratio of the non-melting fiber A is 10% or more and the area ratio of the thermoplastic fiber B is 5% or more.