Different combining techniques are employed for directing multiple yarns through a single needle of a tufting machine. Different aesthetic appearances be achieved which provide for many new design opportunities in the marketplace.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A synthetic turf system and method includes turf tufted from monofilament fibers of a thermoplastic polymer where about 1 in about 32 tuft rows comprise at least one antistatic filament per tuft. Each antistatic filament has a first nonconductive polymeric component coextensive with a second non-conductive component. One or more of the antistatic filaments substantially reduces static electrical discharge within the turf. The thermoplastic polymer for each fiber may comprise at least one of nylon, polyethylene, polypropylene, and polyester. Each tuft of the tufted turf may be twisted and each tuft may be slit to form multiple ends. The turf system may comprise stitched turf. Each antistatic filament may comprise a carbon core surrounded by a non-conductive sheath, wherein a ratio of the antistatic filament per number of tuft rows may comprise at least one of 1:2, 1:4, 1:8, and 1:16.

The invention relates to a process and an apparatus for the production of coarse count and tridimensional crimped multifilament BCF (Bulk Continuous Filament) yarns, starting from polyamide 6.6, which envisages cooling in water and subsequent non-mechanical treatment with a mixture of air and steam, such that the yarns obtained have controlled chemical-physical and mechanical properties; the invention also relates to the yarns obtained by the aforesaid process and/or the aforesaid apparatus, both in a wound form in a cut form.

The coarse count and tridimensional crimped multifilament BCF yarns having controlled chemical-physical and mechanical properties according to the present invention are suitable for non-textile applications and are preferably and advantageously employed in the manufacture of carpets for large surfaces.

Workstation of a two-for-one twisting or cabling machine for production of carpet yarn, including winding device having package cradle with two frame arms for rotatable mounting of an empty tube or twisting package, package drive roller for frictionally driving twisting package, yarn traversing device for traversing transfer of a yarn to the twisting package, advance roller for regulating a yarn tension, and cover in area of the advance roller with an opening for yarn guided through the yarn traversing device to the twisting package. Package cradle has at least one movable, partially rotatable frame arm and designed so an empty tube with length of at least 315 mm is insertable, that the package drive roller has length of at least 286 mm, that yarn traversing device has traversing stroke of at least 11 inches, and that opening in cover corresponds with the yarn path arising due to the traversing stroke.

Implementations herein describe an artificial turf having a backing layer and a plurality of rows of individual tufts tufted into the backing layer. Each tuft comprises at least three yarns per tuft and each one of the at least three yarns varies in at least one of material, color, texture, denier and cross-section. Each row of individual tufts is substantially similar to each adjacent tufted row and adjacent tufts on a given row are spaced apart at a predetermined gauge.

An artificial turf constructed on a floor of a sports stadium and used as a substitute for natural turf, specifically, an antibacterial artificial turf pile yarn includes 80 to 90% by weight of polyolefin resin, 3 to 10% by weight of a silicon-based compound, and 3 to 10% by weight of an antibacterial powder, wherein the antibacterial powder is copper sulfide powder, and the antibacterial artificial turf pile yarn is coated to have a cooling function, and wherein a PCM (phase change material) powder is mixed with one or more powers of titanium, aluminum, and graphene powders as a cooling material powder and coated on an artificial turf pile yarn with viscosity to have a cooling effect together with an antibacterial effect for inhibiting bacterial growth.

Differential yarn twist has been found to increase the durability factor of carpet in an unexpected manner while providing a wide range of aesthetic effects. First and second adjacent yarns have different rates of twist. They can be tufted with a single needle or adjacent needles for various embodiments.

A method of tufting carpet using multiple yarns directed through at least one single needle, if not a plurality of such situations, whereby the needles tuft a carpet having unique specifications. Specifically, the yarns are pre-twisted together, and can be solution dyed and/or of have different twist characteristics, such as selected from the group of high twist, standard twist, low twist, no twist, flat yarns and/or pre-twisted flat yarns.

A method for producing a textile product (I), (II), comprising at least two synthetic pile threads (P1), (P2) having a different pile height, so that a predetermined design is formed, in which the synthetic pile yarns (P1), (P2) are manufactured by extrusion from the same raw material, according to production processes which only differ from each other by a different setting of one or several process parameters of their respective extrusion processes, so that they have a different shrinking capability, and in which the textile product (I), (II) is subjected to a heat treatment which causes the pile yarns (P1), (P2) to shrink differently. Also such a method for producing synthetic textile yarns (P1), (P2) having a different shrinking capability.