Fabrics and garments are disclosed that exhibit fire resistance. The fabric has yarn containing FR materials that provide for the fire resistance. The fabric is optionally dyed. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

A task is to provide a fire-resistant fabric and a seat each having excellent flame retardancy, fire resistance, strength, comfortability, and formability, and a solution to problem is that a fire-resistant fabric which has a bending resistance of 95 mm or less in the warp direction or in the weft direction, as measured by the method prescribed in JIS L 1096 (2010) A method (45° cantilever method), is obtained using a flame-retardant fiber having an LOI of 26 or more, as measured in accordance with JIS L 1091 (1999) E-2 method.

A task is to provide a fire-resistant fabric and a seat each having excellent flame retardancy, fire resistance, strength, comfortability, and formability, and a solution to problem is that a fire-resistant fabric which has a bending resistance of 95 mm or less in the warp direction or in the weft direction, as measured by the method prescribed in JIS L 1096 (2010) A method (45° cantilever method), is obtained using a flame-retardant fiber having an LOI of 26 or more, as measured in accordance with JIS L 1091 (1999) E-2 method.

A ply-twisted yarn, and fabric and article comprising the yarn, the yarn comprising: (a) at least one first yarn comprising at least 50 weight percent heat-resistant polymeric fiber, wherein at least 30 weight percent of the polymeric fiber present in said yarn is cut-resistant heat-resistant polymeric fiber having a cut resistance of 500 grams force or higher per ASTM F2992-15; and (b) at least one second yarn having a sheath/core construction with a sheath of halogenated self-extinguishing staple fibers and a core comprising at least one continuous elastomeric filament, wherein 60 to 95 weight percent of (b) is halogenated self-extinguishing fiber, and the halogenated self-extinguishing fiber being in contact with the elastomeric filament and being free or substantially free of inorganic fibers.

A ply-twisted yarn, and fabric and article comprising the yarn, the yarn comprising: (a) at least one first yarn comprising at least 50 weight percent heat-resistant polymeric fiber, wherein at least 30 weight percent of the polymeric fiber present in said yarn is cut-resistant heat-resistant polymeric fiber having a cut resistance of 500 grams force or higher per ASTM F2992-15; and (b) at least one second yarn having a sheath/core construction with a sheath of halogenated self-extinguishing staple fibers and a core comprising at least one continuous elastomeric filament, wherein 60 to 95 weight percent of (b) is halogenated self-extinguishing fiber, and the halogenated self-extinguishing fiber being in contact with the elastomeric filament and being free or substantially free of inorganic fibers.

A flame resistant textile containing a plurality of warp yarns in a warp direction of the textile interwoven with a plurality of weft yarns in the weft direction approximately perpendicular to the warp direction. The warp yarns contain inherent FR polyester yarns having between about 1500 and 3500 ppm of a phosphorous based FR chemistry and the weft yarns contain polyester yarns. the textile contains more weft yarns by weight than warp yarns and wherein the FR textile contain about 1500 ppm or less of the phosphorous based FR chemistry.

A flame resistant textile containing a plurality of warp yarns in a warp direction of the textile interwoven with a plurality of weft yarns in the weft direction approximately perpendicular to the warp direction. The warp yarns contain inherent FR polyester yarns having between about 1500 and 3500 ppm of a phosphorous based FR chemistry and the weft yarns contain polyester yarns. the textile contains more weft yarns by weight than warp yarns and wherein the FR textile contain about 1500 ppm or less of the phosphorous based FR chemistry.

A fabric for use in arc and flame protection, and a process for producing a fire resistant fabric are provided. The fabric is comprised of: more than 15% aramids; less than 50% modacrylic; less than 50% cellulose; and less than 15% nylon. The process comprises shredding recycled fire resistant garments into fibers; creating yarn from the shredded fibers; weaving the yarn into fabric; and knitting the yarn to produce new garments. The fabric may be used to produce fire-resistant garments worn by workers in many industries such as the oil and gas.

A fabric for use in arc and flame protection, and a process for producing a fire resistant fabric are provided. The fabric is comprised of: more than 15% aramids; less than 50% modacrylic; less than 50% cellulose; and less than 15% nylon. The process comprises shredding recycled fire resistant garments into fibers; creating yarn from the shredded fibers; weaving the yarn into fabric; and knitting the yarn to produce new garments. The fabric may be used to produce fire-resistant garments worn by workers in many industries such as the oil and gas.

Embodiments of the invention relate to flame resistant fabrics containing fibers having at least one energy absorbing and/or reflecting additive incorporated into the fibers. Inclusion of such fibers into the fabric increases the arc rating/fabric weight ratio of the fabric while still complying with all requisite thermal protective requirements.