An aspect of the disclosure is a footwear article. The footwear article includes a double layer knitted upper having a foot bed, an upper portion continuous with the foot bed, an ankle opening, and an inner void for receiving a foot of a wearer. The double layer knitted upper has an outer knit layer defining an exterior surface of the double layer knitted upper. The double layer knitted upper also has an inner knit layer monolithically knit to the outer knit layer. The inner knit layer has a plurality of inner knit regions that spatially correspond to the plurality of outer knit regions of the outer knit layer. The outer knit layer and the inner knit layer substantially define the foot bed and the upper portion of the double layer knitted upper.

An aspect of the disclosure is a footwear article. The footwear article includes a double layer knitted upper having a foot bed, an upper portion continuous with the foot bed, an ankle opening, and an inner void for receiving a foot of a wearer. The double layer knitted upper has an outer knit layer defining an exterior surface of the double layer knitted upper. The double layer knitted upper also has an inner knit layer monolithically knit to the outer knit layer. The inner knit layer has a plurality of inner knit regions that spatially correspond to the plurality of outer knit regions of the outer knit layer. The outer knit layer and the inner knit layer substantially define the foot bed and the upper portion of the double layer knitted upper.

A knit sleeve for providing thermal protection about an elongate member contained therein and method of construction thereof is provided. The sleeve includes a knit inner wall with opposite edges extending lengthwise between opposite ends and a circumferentially continuous tubular outer wall knit integrally with the inner wall. The outer wall bounds a central cavity that extends lengthwise along a central axis between open opposite ends of the outer wall. The opposite edges of the inner wall are substantially parallel to the central axis and are wrappable toward one another to form the inner wall as being tubular. The circumferentially continuous tubular outer wall is configured to be everted about the wrapped inner wall to circumferentially surround and protect the inner wall from abrasion and provide the sleeve with a dual layer wall.

A knit sleeve for providing thermal protection about an elongate member contained therein and method of construction thereof is provided. The sleeve includes a knit inner wall with opposite edges extending lengthwise between opposite ends and a circumferentially continuous tubular outer wall knit integrally with the inner wall. The outer wall bounds a central cavity that extends lengthwise along a central axis between open opposite ends of the outer wall. The opposite edges of the inner wall are substantially parallel to the central axis and are wrappable toward one another to form the inner wall as being tubular. The circumferentially continuous tubular outer wall is configured to be everted about the wrapped inner wall to circumferentially surround and protect the inner wall from abrasion and provide the sleeve with a dual layer wall.

A headgear or headgear segments are manufactured to shape thereby producing little or no waste material. Such headgear or headgear segments (components) may comprise a unitary, substantially seamless structure. Techniques such as knitting, braiding, crocheting, and 3D printing may be used to produce the headgear. As a result, the manufacturing process may have reduced steps, the amount of material waste may be reduced, and there are virtually no seams in the headgear between adjoining sections, thereby resulting in headgear with enhanced comfort.

A headgear or headgear segments are manufactured to shape thereby producing little or no waste material. Techniques such as knitting, braiding, crocheting, and 3D printing can be used produce the headgear.

A headgear or headgear segments are manufactured to shape thereby producing little or no waste material. Techniques such as knitting, braiding, crocheting, and 3D printing can be used produce the headgear.

A method for manufacturing a garment includes gathering customer data from a plurality of customers, the customer data being associated with respective ones of a plurality of garment orders and including customer information regarding at least one customizable garment parameter and generating a schedule for producing a plurality of customized garments including analyzing the at least one customizable garment parameter for the at least some of the plurality of garment orders. The method further includes manufacturing the plurality of customized garments according to the schedule.

A method for manufacturing a garment includes gathering customer data from a plurality of customers, the customer data being associated with respective ones of a plurality of garment orders and including customer information regarding at least one customizable garment parameter and generating a schedule for producing a plurality of customized garments including analyzing the at least one customizable garment parameter for the at least some of the plurality of garment orders. The method further includes manufacturing the plurality of customized garments according to the schedule.

A method for manufacturing a knitted garment includes obtaining customer data regarding at least one customizable garment parameter and applying at least one sequencing module to the customer data to generate a pattern for a customized garment according to the at least one customizable garment parameter. The at least one sequencing module includes a radial symmetry module that includes applying a first transfer sequence to a first section of stitches including executing an underlapping transfer of stitches from successive pairs of needles in the second bed to successive single needles in the first bed, respectively, and applying a second transfer sequence to a second section of stitches including executing an overlapping transfer of stitches from successive pairs of needles in the second bed to successive single needles in the first bed, respectively.