Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 μm, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.

Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 μm, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.

This application relates to cable assemblies with an outer (exterior) layer formed from braiding materials together. To achieve a desired pattern, a machine tool forming the outer layer undergoes several modifications. For a machine tool with two tracks (e.g., inner and outer track) with multiple carriers of material to be braided, each carrier position may include multiple bobbins, with each bobbin carrying a spool/coil of the material. During a braiding operation performed by the machine tool, each track rotates in opposite directions. Moreover, some bobbins include an arm that guides the material in a particular manner. For example, during rotation of the track, the arm provides a swinging motion, causing the material carried by the arm to move in a periodic (e.g., sinusoidal) motion. An additional track may be used to guide the arms.

This application relates to cable assemblies with an outer (exterior) layer formed from braiding materials together. To achieve a desired pattern, a machine tool forming the outer layer undergoes several modifications. For a machine tool with two tracks (e.g., inner and outer track) with multiple carriers of material to be braided, each carrier position may include multiple bobbins, with each bobbin carrying a spool/coil of the material. During a braiding operation performed by the machine tool, each track rotates in opposite directions. Moreover, some bobbins include an arm that guides the material in a particular manner. For example, during rotation of the track, the arm provides a swinging motion, causing the material carried by the arm to move in a periodic (e.g., sinusoidal) motion. An additional track may be used to guide the arms.

A system for making surgical braids. The apparatus comprises a braiding machine. The braiding machine comprises a plurality of horn gears and a plurality of bobbin carrier assemblies engaging the plurality of horn gears. A cutting machine is arranged to receive a continuous braid directly from the braiding machine. The cutting machine has a cutter. The braiding machine and cutting machine define a continuous path extending from the bobbin carrier assemblies and through at least a portion of the cutting machine.

A system for making surgical braids. The apparatus comprises a braiding machine. The braiding machine comprises a plurality of horn gears and a plurality of bobbin carrier assemblies engaging the plurality of horn gears. A cutting machine is arranged to receive a continuous braid directly from the braiding machine. The cutting machine has a cutter. The braiding machine and cutting machine define a continuous path extending from the bobbin carrier assemblies and through at least a portion of the cutting machine.

This application describes a braided cord containing a braided sheath and optionally a core surrounded by the braided sheath. The braided cord has changing cross-sectional area ranging from 0.0004 mm.sup.2 to 30 mm.sup.2 and contains one or more sections having a tapering angle ranging from 1° to 60° when observed in one direction along the cord axis. The change in the cross-sectional area of the cord can be achieved by changing the thickness of the braided sheath and/or changing the cross-sectional area of the core when the core is present. The thickness of the braided sheath can be adjusted by changing the size and/or twist level of one or more sheath strands, changing the pick count of the braided sheath, and/or using one or more shaped sheath strands. This application also describes a process of producing the braided cord with changing cross-sectional area.

This application describes a braided cord containing a braided sheath and optionally a core surrounded by the braided sheath. The braided cord has changing cross-sectional area ranging from 0.0004 mm.sup.2 to 30 mm.sup.2 and contains one or more sections having a tapering angle ranging from 1° to 60° when observed in one direction along the cord axis. The change in the cross-sectional area of the cord can be achieved by changing the thickness of the braided sheath and/or changing the cross-sectional area of the core when the core is present. The thickness of the braided sheath can be adjusted by changing the size and/or twist level of one or more sheath strands, changing the pick count of the braided sheath, and/or using one or more shaped sheath strands. This application also describes a process of producing the braided cord with changing cross-sectional area.

A coupling device comprising a flexible elongate member of at least one length of an at least twice wound rope and a pin configured to be removably engaged with the flexible elongate member, wherein the flexible elongate member is formed as a loop or a part loop completing the loop with the pin, wherein at least one winding of rope is of disparate length to at least one other winding.

A coupling device comprising a flexible elongate member of at least one length of an at least twice wound rope and a pin configured to be removably engaged with the flexible elongate member, wherein the flexible elongate member is formed as a loop or a part loop completing the loop with the pin, wherein at least one winding of rope is of disparate length to at least one other winding.