Systems, devices and methods are provided for producing fibrous materials and products, such as filters. A system comprises a first device for generating one or more fiber stream(s), and a second device for isolating nanoparticles within a gaseous medium. The second device forms the nanoparticles into a stream and feeds this stream into the fiber streams to form the fibrous material. This distributes the nanoparticles more uniformly throughout the fibrous material. In addition, the nanoparticles increase the overall surface area within the material, which, in certain applications, increases its filtration efficiency and allows for the capture of submicron contaminants without significantly compromising other factors, such as pressure drop through the filter. Filters produced with these systems and methods are capable of withstanding rigorous conditioning, which allows the filter to achieve substantially the same level of filtration performance throughout the lifetime of the filter.

A fibrous insulation product having a plurality of randomly oriented glass fibers and a binder composition that holds the glass fibers together is disclosed. The fibrous insulation product has an R-value in the range of 10 to 54 and, after curing, has a density, when uncompressed, in the range of 0.30 pcf to 2.7 pcf. Furthermore, the fibrous insulation product includes glass fibers that, prior to the application of the binder composition, have an average fiber diameter in the range of 15 HT to 19 HT and a quantity of binder that is in the range of 2% to 10% by weight of the fibrous insulation product. The fibrous insulation product also has an average fiber diameter to density ratio (Fd/D) of less than or equal to 40 and a comfort factor less than or equal to 3.417(Fd/D)+60.

A fibrous insulation product having a plurality of randomly oriented glass fibers and a binder composition that holds the glass fibers together is disclosed. The fibrous insulation product has an R-value in the range of 10 to 54 and, after curing, has a density, when uncompressed, in the range of 0.30 pcf to 2.7 pcf. Furthermore, the fibrous insulation product includes glass fibers that, prior to the application of the binder composition, have an average fiber diameter in the range of 15 HT to 19 HT and a quantity of binder that is in the range of 2% to 10% by weight of the fibrous insulation product. The fibrous insulation product also has an average fiber diameter to density ratio (Fd/D) of less than or equal to 40 and a comfort factor less than or equal to 3.417(Fd/D)+60.

The present invention provides, in one embodiment, a nanostructured article. In an embodiment, the nanostructured article includes a first material made from a plurality of intermingled nanotubes placed on top of one another to form a continuous structure with sufficient structural integrity to be handled. The nanostructured article can also include a second material made from a plurality of nanotubes forming a layer situated on a surface of the first material. The second material, in an embodiment, has a nanotube density lower than the nanotube density of the first material. The nanostructured article further a layer of ordered pyrolytic carbon between the first material and the second material to enhance the bond and structural integrity between the first material and the second material, as well as enhancing the electrical and thermal conductivity between the first and second materials. A process for forming the nanostructured article is also provided.

The present invention provides, in one embodiment, a nanostructured article. In an embodiment, the nanostructured article includes a first material made from a plurality of intermingled nanotubes placed on top of one another to form a continuous structure with sufficient structural integrity to be handled. The nanostructured article can also include a second material made from a plurality of nanotubes forming a layer situated on a surface of the first material. The second material, in an embodiment, has a nanotube density lower than the nanotube density of the first material. The nanostructured article further a layer of ordered pyrolytic carbon between the first material and the second material to enhance the bond and structural integrity between the first material and the second material, as well as enhancing the electrical and thermal conductivity between the first and second materials. A process for forming the nanostructured article is also provided.

A press-bonded body or a method for producing the same is provided, such that the press-bonded body is a press-bonded body of at least one of a base material selected from the group consisting of non-woven fabric, stretched porous film, and fiber. The base material contains a fluorine resin (except for polytetrafluoroethylene) having a —CF2- group content of 85% by mass or greater. Polytetrafluoroethylene fibrils bond fibers constitute the base material, and in relation to the entirety of the fibrils, the proportion of the number of fibrils that are oriented at an angle of 45° to 90° relative to the direction of the fibers constituting the base material is 50% or greater.

A production method for a fiber article includes: a contact step of, while transferring a plurality of first fibers, bringing a plurality of resin particles formed of high molecules that can be fiberized into contact with the plurality of first fibers; a first processing step of applying an external force to the plurality of first fibers brought into contact with the plurality of resin particles and narrowing gaps between fibers; and a second processing step of, by relieving the external force applied to the plurality of first fibers brought into contact with the plurality of resin particles, forming second fibers from the plurality of resin particles, the second fibers each having an outer diameter that is smaller than each of the first fibers and is set to a value in a range of 30 nm or more to 1.0 μm or less, and forming a fiber composite including the first fibers and the second fibers.

A production method for a fiber article includes: a contact step of, while transferring a plurality of first fibers, bringing a plurality of resin particles formed of high molecules that can be fiberized into contact with the plurality of first fibers; a first processing step of applying an external force to the plurality of first fibers brought into contact with the plurality of resin particles and narrowing gaps between fibers; and a second processing step of, by relieving the external force applied to the plurality of first fibers brought into contact with the plurality of resin particles, forming second fibers from the plurality of resin particles, the second fibers each having an outer diameter that is smaller than each of the first fibers and is set to a value in a range of 30 nm or more to 1.0 μm or less, and forming a fiber composite including the first fibers and the second fibers.

A spatially controllable, for example CD controllable, eductor, and more particularly an eductor that is capable of providing a variable motive fluid and processes using such an eductor are provided.

A system that receives nanomaterials, forms nanofibrous materials therefrom, and collects these nanofibrous materials for subsequent applications. The system is coupled to a chamber that generates nanomaterials, typically carbon nanotubes produced from chemical vapor deposition, and includes a mechanism for spinning the nanotubes into yarns or tows. Alternatively, the system includes a mechanism for forming non-woven sheets from the nanotubes. The system also includes components for collecting the formed nanofibrous materials. Methods for forming and collecting the nanofibrous materials are also provided.