The present disclosure relates to a method for manufacturing an air filtration material, in which the porous metallic support is treated with at least one chemical agent to improve adherence of the electrospun nanofibers. The air filtration material obtained from such method comprises nanoparticle photocatalysts, wherein the nanoparticle photocatalysts are embedded in the electrospun nanofibers and part of the nanoparticle photocatalysts is exposed at the surface of the electrospun nanofibers through nanopores. An air filtration device, comprising the air filtration material, a UV LED and a power source. A method of using the air filtration material wherein an air flow passes through the air filtration material, wherein the air flow has a pollutant content before passing through the material, in order to decrease the air pollutant content. The nanoparticle photocatalysts inactivate or kill the pathogens when the device is in operation.

The present disclosure relates to a method for manufacturing an air filtration material, in which the porous metallic support is treated with at least one chemical agent to improve adherence of the electrospun nanofibers. The air filtration material obtained from such method comprises nanoparticle photocatalysts, wherein the nanoparticle photocatalysts are embedded in the electrospun nanofibers and part of the nanoparticle photocatalysts is exposed at the surface of the electrospun nanofibers through nanopores. An air filtration device, comprising the air filtration material, a UV LED and a power source. A method of using the air filtration material wherein an air flow passes through the air filtration material, wherein the air flow has a pollutant content before passing through the material, in order to decrease the air pollutant content. The nanoparticle photocatalysts inactivate or kill the pathogens when the device is in operation.

The present invention relates to melt-blown webs having no shots and improved barrier properties, whereby the melt-blown webs are made of a visbroken metallocene-catalyzed propylene homopolymer composition with specified melting temperature T.sub.m, content of 2,1 erythro regiodefects and molecular weight distribution (MWD).

The present invention relates to melt-blown webs having no shots and improved barrier properties, whereby the melt-blown webs are made of a visbroken metallocene-catalyzed propylene homopolymer composition with specified melting temperature T.sub.m, content of 2,1 erythro regiodefects and molecular weight distribution (MWD).

A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

A spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part. Bending resistance in a machine direction of the spunbond non-woven fabric is 20 mN or more and 40 mN or less, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and to (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.35<t.sub.C/t.sub.D<0.65  (2).

A spunbond non-woven fabric includes a nonbonded projected part and a bonded recessed part. Bending resistance in a machine direction of the spunbond non-woven fabric is 20 mN or more and 40 mN or less, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and to (t.sub.C<t.sub.D), and the spunbond non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.35<t.sub.C/t.sub.D<0.65  (2).

An apparatus for making a nonwoven fabric from thermoplastic fibers has a spinneret for spinning fibers into continuous filaments and a cooler for cooling the filaments. The cooled filaments are then deposited on a conveyor to form a nonwoven web. A first consolidator surface treats the nonwoven web with a hot fluid or hot air as it is conveyed on the conveyor. A second consolidating downstream of the first consolidator has a dual-belt furnace in which the nonwoven web is passed between two circulating belts or continuous belts for surface treating the nonwoven web with a hot fluid or hot air and for applying surface pressure can be applied to the nonwoven web at the same time.

Self-crimped multi-component fibers (SMF) are provided that include (i) a first component comprising a first polymeric material, in which the first polymeric material comprises a first melt flow rate (MFR) that is less than 50 g/10 min; and (ii) a second component comprising a second polymeric material, in which the second component is different than the first component. The SMF includes one or more three-dimensional crimped portions. Also provided are nonwoven fabrics comprising a plurality of SMFs. Methods of manufacturing SMFs and nonwoven fabrics including SMFs are also provided.