Processes are disclosed which substantially eliminate the formation of oxidized indigo dye before and during dye application onto a natural fiber yarn or fabric while allowing the leuco-indigo dye molecule to diffuse fully into the natural fibers of the yarn where it can fix to the fibers prior to oxidation (i.e., exposure of the leuco-dyed yarns to oxygen). Indigo dyed textile products (e.g., dyed cotton yarns that may be twill woven to form a denim fabric) exhibit exceptionally high colorfastness as determined by the AATCC Crock Test.

A system and a method for treating a textile material with ozone gas. The system includes: an ozone gas supply system, a hollow chamber fillable with ozone provided by said gas supply system, a textile-feeding port connected to said chamber and comprising a first liquid fillable tank, a textile-discharging port connected to said chamber and comprising a second liquid fillable tank, guide rollers, driving rollers, at least one tension compensator located inside the hollow chamber. The system is adapted for implementing the method, the latter including: using the system and providing liquid to said first and second tanks, providing ozone gas to said hollow chamber, driving the textile material to pass tensed through the system while controlling its tension using the tension compensators. The use of the tension compensators prevents the formation of ozone induced defects on the textile material.

A system and a method for treating a textile material with ozone gas. The system includes: an ozone gas supply system, a hollow chamber fillable with ozone provided by said gas supply system, a textile-feeding port connected to said chamber and comprising a first liquid fillable tank, a textile-discharging port connected to said chamber and comprising a second liquid fillable tank, guide rollers, driving rollers, at least one tension compensator located inside the hollow chamber. The system is adapted for implementing the method, the latter including: using the system and providing liquid to said first and second tanks, providing ozone gas to said hollow chamber, driving the textile material to pass tensed through the system while controlling its tension using the tension compensators. The use of the tension compensators prevents the formation of ozone induced defects on the textile material.

A dyeing machine comprising at least one dyeing module in which a first squeezing device for a textile support, a first treatment tank, a central tank, a second treatment tank and a second squeezing device are located in sequence is described. The dyeing machine also includes a hydraulic system for feeding, circulating and alternately adjusting the levels of process fluids in the tanks. The tanks are preferably enclosed in a hermetically sealed upper covering shell. The two treatment tanks have the same shape, the same dimension and capacity characteristics, and are symmetrical with respect to a plane of symmetry lying in the central tank and arranged perpendicularly with respect to the direction of advance of the textile support. The dyeing machine is provided with means for moving the textile support, configured to advance the textile support alternately in both directions, i.e. either from the first squeezing device to the second squeezing device, sequentially through the tanks, or from the second squeezing device to the first squeezing device, again sequentially through the tanks.

A dyeing machine comprising at least one dyeing module in which a first squeezing device for a textile support, a first treatment tank, a central tank, a second treatment tank and a second squeezing device are located in sequence is described. The dyeing machine also includes a hydraulic system for feeding, circulating and alternately adjusting the levels of process fluids in the tanks. The tanks are preferably enclosed in a hermetically sealed upper covering shell. The two treatment tanks have the same shape, the same dimension and capacity characteristics, and are symmetrical with respect to a plane of symmetry lying in the central tank and arranged perpendicularly with respect to the direction of advance of the textile support. The dyeing machine is provided with means for moving the textile support, configured to advance the textile support alternately in both directions, i.e. either from the first squeezing device to the second squeezing device, sequentially through the tanks, or from the second squeezing device to the first squeezing device, again sequentially through the tanks.

A description is provided of an apparatus for dyeing a textile support comprising a single tank which is provided in its interior, in sequence, with: one first shaped cavity having a watertight function between the surrounding environment and the tank; one first internal partition wall, which is immersed in the lower part in the dye bath of the first shaped cavity for helping the watertight function; one first dyeing compartment and at least one second dyeing compartment which each comprise at least one return roller for the textile support, at least one dispensing device to dispense the dye bath on the textile support, and at least one squeezing device; a second shaped cavity containing the dye bath having a watertight function between the tank and the surrounding environment; and a second internal partition wall, which is immersed in the lower part in the dye bath of the second shaped cavity for helping the watertight

A description is provided of an apparatus for dyeing a textile support comprising a single tank which is provided in its interior, in sequence, with: one first shaped cavity having a watertight function between the surrounding environment and the tank; one first internal partition wall, which is immersed in the lower part in the dye bath of the first shaped cavity for helping the watertight function; one first dyeing compartment and at least one second dyeing compartment which each comprise at least one return roller for the textile support, at least one dispensing device to dispense the dye bath on the textile support, and at least one squeezing device; a second shaped cavity containing the dye bath having a watertight function between the tank and the surrounding environment; and a second internal partition wall, which is immersed in the lower part in the dye bath of the second shaped cavity for helping the watertight

A waterless dyeing device for cone yarn, a waterless dyeing method and a produce are provided; wherein the device comprising: a dye autoclave (1); a dyeing autoclave (2); a recycle autoclave (6); a dyeing circulation system in which the dye autoclave (1), the dyeing autoclave (2) and the recycle autoclave (6) are in fluid communication with; wherein further comprises: a cone yarn inlet formed on the top of the dyeing autoclave (2), which is provided with a sealing cap (7); a cone yarn center shaft (10) vertically disposed at the center inside the dyeing autoclave, which is a perforated outlet tube with fluid discharge holes opened on the side wall; an intake pipe (13) disposed on the bottom of the dying autoclave (2) which is in communication with the cone yarn center shaft (10); a dyeing autoclave outlet (9) disposed on the dying autoclave (2); and a CO2 container (4), a pressure pump, a circulation pump (3) and conduits which are included in the dyeing circulation system. The dyes are disposed in the dye autoclave (1) and the cone yarns are disposed inside the dyeing autoclave (2), CO2 is introduced into the dye autoclave (1) to dissolve the dyes gradually, and the CO2 carrying the dyes to the dyeing autoclave (2) to dye and diffuse. The present invention has the advantages of being high in production efficiency, even in dyeing effect and high in safety, and is suitable for waterless dyeing of polyester cone yarns.

The present invention discloses a multifunctional dyeing and finishing kettle and a production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus with a scale over 1000 liters. The production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus mainly comprises a CO.sub.2 low-temperature storage tank, a CO.sub.2 supply storage tank, a low-temperature transfer pump, an ethylene glycol head tank, an ethylene glycol pump, a water cooling tower, a water pump, a refrigeration unit, a condenser, a heat exchanger, a heat transfer oil system, a heat transfer oil replenishment system, a precooler, a CO.sub.2 boost pump, a dye kettle, a feeder, a multifunctional dyeing and finishing kettle, a CO.sub.2 circulation pump, a cooler, a separation kettle, an adsorber and a recovery compressor, an on-line monitoring system and an automatic control system. The apparatus is capable of meeting single-color or multi-color dyeing and finishing production of a plurality of textiles.

The present invention discloses a multifunctional dyeing and finishing kettle and a production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus with a scale over 1000 liters. The production-type supercritical CO.sub.2 fluid anhydrous dyeing and finishing apparatus mainly comprises a CO.sub.2 low-temperature storage tank, a CO.sub.2 supply storage tank, a low-temperature transfer pump, an ethylene glycol head tank, an ethylene glycol pump, a water cooling tower, a water pump, a refrigeration unit, a condenser, a heat exchanger, a heat transfer oil system, a heat transfer oil replenishment system, a precooler, a CO.sub.2 boost pump, a dye kettle, a feeder, a multifunctional dyeing and finishing kettle, a CO.sub.2 circulation pump, a cooler, a separation kettle, an adsorber and a recovery compressor, an on-line monitoring system and an automatic control system. The apparatus is capable of meeting single-color or multi-color dyeing and finishing production of a plurality of textiles.