D06M13/11

Method for manufacturing a dye scavenging substrate

A method for manufacturing a dye scavenging substrate which comprises the steps of: (a) providing an absorbent substrate; (b) passing the substrate through a bath containing an alkaline solution of a dye scavenging compound selected from: (i) a N-trisubstituted ammonium-2-hydroxy-3-halopropyl compound having the general formula (I), or (ii) a salt of epoxy propyl ammonium having the general formula (II), or a combination thereof; (c) subjecting the substrate to a pressure of from about 0.04 MPa to about 0.40 MPa; (d) wrapping the substrate in a water impermeable material and rotating the substrate for a period of from about 12 hours to about 60 hours; (e) removing the water impermeable material and passing the substrate through a bath containing an acid solution; (f) subjecting the substrate to a pressure of from about 0.15 MPa to about 0.40 MPa; and (g) drying the substrate.

SIZING AGENT COATED CARBON FIBER BUNDLE, METHOD FOR MANUFACTURING SAME, PREPREG, AND CARBON FIBER REINFORCED COMPOSITE MATERIAL

Provided are a sizing agent coated carbon fiber bundle that has excellent mechanical characteristics when used as a carbon fiber reinforced composite material, as well as excellent ease of handling; a method for manufacturing the same; and a prepreg and carbon fiber reinforced composite material of excellent mechanical characteristics, employing the fiber bundle. The carbon fiber bundle is coated with a sizing agent that includes a polyether aliphatic epoxy compound having two or more epoxy groups per molecule and/or a polyol aliphatic epoxy compound or a non-water-soluble compound having a glass transition temperature of −100-50° C., wherein the sizing agent coated carbon fiber bundle is characterized in that the flatness ratio (width/thickness) of the carbon fiber bundle cross section is 10-150, and a two edge part/center part sizing agent deposition ratio, obtained by dividing the carbon fiber bundle in the width direction along the fiber direction into three equal parts by mass, and computing the ratio from the ratio of the mass of the sizing agent to the mass of the carbon fiber bundle in the center part and in both end parts, is 1.05-1.5.

SIZING AGENT COATED CARBON FIBER BUNDLE, METHOD FOR MANUFACTURING SAME, PREPREG, AND CARBON FIBER REINFORCED COMPOSITE MATERIAL

Provided are a sizing agent coated carbon fiber bundle that has excellent mechanical characteristics when used as a carbon fiber reinforced composite material, as well as excellent ease of handling; a method for manufacturing the same; and a prepreg and carbon fiber reinforced composite material of excellent mechanical characteristics, employing the fiber bundle. The carbon fiber bundle is coated with a sizing agent that includes a polyether aliphatic epoxy compound having two or more epoxy groups per molecule and/or a polyol aliphatic epoxy compound or a non-water-soluble compound having a glass transition temperature of −100-50° C., wherein the sizing agent coated carbon fiber bundle is characterized in that the flatness ratio (width/thickness) of the carbon fiber bundle cross section is 10-150, and a two edge part/center part sizing agent deposition ratio, obtained by dividing the carbon fiber bundle in the width direction along the fiber direction into three equal parts by mass, and computing the ratio from the ratio of the mass of the sizing agent to the mass of the carbon fiber bundle in the center part and in both end parts, is 1.05-1.5.

ADHESIVE COMPOSITION FOR ORGANIC FIBER CORDS, ORGANIC FIBER CORD-RUBBER COMPOSITE, AND TIRE
20230183530 · 2023-06-15 · ·

Provided is an adhesive composition for organic fiber cords containing (A) synthetic rubber latex having unsaturated diene, (B) gelatin, and (C) an aqueous compound having a (thermal dissociative blocked) isocyanate group and containing no resorcin or formaldehyde, which has the following effects: (1) causing little damage to the environment by using no resorcin or formaldehyde, (2) in a process of coating an organic fiber cord with the adhesive composition for organic fiber cords and drying and heat curing, it is possible to suppress the adhesion of the adhesive composition for organic fiber cords to a roller or the like, thereby achieving good operability, and (3) achieving good adhesion between an organic fiber cord and a coated rubber composition.

Gypsum panels and mats therefor with wetting agent to enhance gypsum penetration

In one aspect, a gypsum panel includes a gypsum core, a fiberglass mat, and a wetting agent deposited across an entire thickness of the fiberglass mat. The wetting agent is deposited onto the first fiberglass mat in an uncoated state of the fiberglass mat such that the wetting agent penetrates the entire thickness of the fiberglass mat.

Gypsum panels and mats therefor with wetting agent to enhance gypsum penetration

In one aspect, a gypsum panel includes a gypsum core, a fiberglass mat, and a wetting agent deposited across an entire thickness of the fiberglass mat. The wetting agent is deposited onto the first fiberglass mat in an uncoated state of the fiberglass mat such that the wetting agent penetrates the entire thickness of the fiberglass mat.

FINE FIBERS MADE FROM ROOM TEMPERATURE CROSSLINKING
20220049379 · 2022-02-17 ·

The present disclosure provides a unique method of making a fine fiber that is formed from a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. The present disclosure also provides a unique method of coating a fine fiber with a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. The present disclosure further provides fine fibers wherein the entirety of the fiber is formed from a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. Also provided are filter media and filter substrates including the fine fibers.

FINE FIBERS MADE FROM ROOM TEMPERATURE CROSSLINKING
20220049379 · 2022-02-17 ·

The present disclosure provides a unique method of making a fine fiber that is formed from a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. The present disclosure also provides a unique method of coating a fine fiber with a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. The present disclosure further provides fine fibers wherein the entirety of the fiber is formed from a composition including an epoxy and a polymer component including a 4-vinyl pyridine-containing polymer. Also provided are filter media and filter substrates including the fine fibers.

Prepreg and carbon fiber-reinforced composite material

A prepreg includes; sizing agent-coated carbon fibers coated with a sizing agent; and a thermosetting resin composition impregnated into the sizing agent-coated carbon fibers. The sizing agent includes an aliphatic epoxy compound (A) and an aromatic compound (B) at least containing an aromatic epoxy compound (B1). The thermosetting resin composition includes a thermosetting resin (D) and a latent hardener (E), and optionally includes an additive (F) other than the thermosetting resin (D) and the latent hardener (E). The (a)/(b) ratio is within a predetermined range where (a) is the height of a component at a binding energy assigned to CHx, C—C, and C═C and (b) is the height of a component at a binding energy assigned to C—O in a C.sub.1s core spectrum of the surfaces of the sizing agent-coated carbon fibers analyzed by X-ray photoelectron spectroscopy.

Prepreg and carbon fiber-reinforced composite material

A prepreg includes; sizing agent-coated carbon fibers coated with a sizing agent; and a thermosetting resin composition impregnated into the sizing agent-coated carbon fibers. The sizing agent includes an aliphatic epoxy compound (A) and an aromatic compound (B) at least containing an aromatic epoxy compound (B1). The thermosetting resin composition includes a thermosetting resin (D) and a latent hardener (E), and optionally includes an additive (F) other than the thermosetting resin (D) and the latent hardener (E). The (a)/(b) ratio is within a predetermined range where (a) is the height of a component at a binding energy assigned to CHx, C—C, and C═C and (b) is the height of a component at a binding energy assigned to C—O in a C.sub.1s core spectrum of the surfaces of the sizing agent-coated carbon fibers analyzed by X-ray photoelectron spectroscopy.